Hybrid transaxle

Patent metadata

Field	Value
Publication number	US-10081239-B2
Application number	US-201615350443-A
Country	US
Kind code	B2
Filing date	Nov 14, 2016
Priority date	Nov 14, 2016
Publication date	Sep 25, 2018
Grant date	Sep 25, 2018

Abstract

Two hybrid transaxles permit location of a traction motor in a more favorable location, decreasing the risk of occupant injury in a vehicle collision. Each transaxle uses a direction preserving power transfer mechanism to transfer power from the traction motor to a countershaft such that the countershaft rotates in the same direction as the traction motor. Each of the power transfer mechanisms permit more freedom of location for the traction motor axis than would be possible with a single gear pair or a mechanism that uses gearing on the input axis.

First claim

What is claimed is:

1. A hybrid transaxle comprising:
a planetary gear set arranged on a first axis and having a sun gear fixedly coupled to a first electric machine, a carrier fixedly coupled to an input shaft, and a ring gear fixedly coupled to a first gear;
a countershaft arranged on a second axis offset from the first axis and fixedly coupled to a second gear meshing with the first gear;
a second electric machine arranged on a third axis offset from the first and second axes;
a differential arranged on a fifth axis offset from the first, second, and third axes; and
a direction preserving power transfer mechanism driveably connecting the second electric machine to the countershaft and bypassing the first and fifth axes.

2. The hybrid transaxle of claim 1 wherein the direction preserving power transfer mechanism comprises:
a first sprocket fixedly coupled to the second electric machine;
a second sprocket fixedly coupled to the countershaft; and
a chain engaging the first and second sprockets.

3. The hybrid transaxle of claim 1 wherein the direction preserving power transfer mechanism comprises:
an idler gear supported for rotation about a fourth axis offset from the first, second, and third axes;
a third gear fixedly coupled to the second electric machine and meshing with the idler gear; and
a fourth gear fixedly coupled to the countershaft and meshing with the idler gear.

4. The hybrid transaxle of claim 1 further comprising:
a fifth gear fixedly coupled to the countershaft; and
a sixth gear fixedly coupled to a carrier of the differential and meshing with the fifth gear.

5. A hybrid transaxle comprising:
a planetary gear set arranged on a first axis and having a first element fixedly coupled to a first electric machine, a second element fixedly coupled to an input shaft, and a third element fixedly coupled to a first gear;
a countershaft arranged on a second axis offset from the first axis and fixedly coupled to a second gear and to a third gear, the second gear meshing with the first gear;
a second electric machine arranged on a third axis offset from the first and second axes;
a differential arranged on a fourth axis offset from the first, second, and third axes;
a fourth gear fixedly coupled to a carrier of the differential and meshing with the third gear; and
a direction preserving power transfer mechanism driveably connecting the second electric machine to the countershaft and bypassing the first and fourth axes.

6. The hybrid transaxle of claim 5 wherein:
the first element is a sun gear;
the second element is a carrier; and
the third element is a ring gear.

7. The hybrid transaxle of claim 5 wherein the direction preserving power transfer mechanism comprises:
a first sprocket fixedly coupled to the second electric machine;
a second sprocket fixedly coupled to the countershaft; and
a chain engaging the first and second sprockets.

8. The hybrid transaxle of claim 5 wherein the direction preserving power transfer mechanism comprises:
an idler gear supported for rotation about a fifth axis offset from the first, second, third, and fourth axes;
a fifth gear fixedly coupled to the second electric machine and meshing with the idler gear; and
a sixth gear fixedly coupled to the countershaft and meshing with the idler gear.

9. A hybrid transaxle comprising:
a planetary gear set having a sun gear fixedly coupled to a first electric machine, a carrier fixedly coupled to an input shaft, and a ring gear fixedly coupled to a first gear;
a countershaft fixedly coupled to a first sprocket and to a second gear meshing with the first gear;
a second electric machine fixedly coupled to a second sprocket; and
a chain engaging the first and second sprockets.

10. The hybrid transaxle of claim 9 further comprising a third gear fixedly coupled to the countershaft and meshing with a fourth gear fixedly coupled to a differential carrier.

11. The hybrid transaxle of claim 10 wherein:
the first electric machine is supported on a first axis;
the second electric machine is supported on a second axis parallel to and offset from the first axis;
the countershaft is supported on a third axis parallel to and offset from the first and second axes; and
the differential carrier is supported on a fourth axis parallel to and offset from the first, second, and third axes.

Assignees

• Ford Global Tech Llc

Inventors

• Janson David Allen
• Goleski Gregory Daniel
• Oh David Gon

Classifications

• B60Y2200/92

  Hybrid vehicles · CPC title

• B60K6/40

  characterised by the assembly or relative disposition of components · CPC title

• B60K6/44 Primary

  Series-parallel type · CPC title

• F16H37/0833

  with arrangements for dividing torque between two or more intermediate shafts, i.e. with two or more internal power paths · CPC title

• B60K6/365 Primary

  with the gears having orbital motion · CPC title