Four-braid resistive heater and devices incorporating such resistive heater

Patent metadata

Field	Value
Publication number	US-10080258-B2
Application number	US-201313912816-A
Country	US
Kind code	B2
Filing date	Jun 7, 2013
Priority date	Jun 7, 2013
Publication date	Sep 18, 2018
Grant date	Sep 18, 2018

Abstract

An apparatus includes a four-braid resistive heater, which includes a conductive structure configured to transport electrical currents and to generate heat based on the electrical currents. The conductive structure has first, second, third, and fourth electrical conductors. The first and second electrical conductors are looped around each other along a length of the conductive structure. The third and fourth electrical conductors are looped around each other along the length of the conductive structure. Loops formed with the first and second conductors are interleaved with loops formed with the third and fourth conductors along the length of the conductive structure. The first and third electrical conductors can be electrically coupled together, and the second and fourth electrical conductors can be electrically coupled together.

First claim

What is claimed is:

1. An apparatus comprising:
a four-braid resistive heater comprising a conductive structure configured to transport electrical currents and to generate heat based on the electrical currents;
the conductive structure comprising first, second, third, and fourth electrical conductors and first, second, third, and fourth dielectric layers;
wherein the first and second electrical conductors comprise resistive paths in or on the first and third dielectric layers and conductive vias between the first and third dielectric layers, wherein the first and second electrical conductors (i) twist around each other and (ii) loop around portions of the third and fourth electrical conductors that are in or on the second dielectric layer along a length of the conductive structure;
wherein the third and fourth electrical conductors comprise resistive paths in or on the second and fourth dielectric layers and conductive vias between the second and fourth dielectric layers, wherein the third and fourth electrical conductors (i) twist around each other and (ii) loop around portions of the first and second electrical conductors that are in or on the third dielectric layer along the length of the conductive structure;
wherein loops formed with the first and second electrical conductors are interleaved with loops formed with the third and fourth electrical conductors along the length of the conductive structure;
wherein the first and second electrical conductors are configured to be coupled to a first side of a power supply; and
wherein the third and fourth electrical conductors are configured to be coupled to a second side of the power supply.

2. The apparatus of claim 1 , wherein:
the first and second electrical conductors loop around twists of the third and fourth electrical conductors along the length of the conductive structure; and
the third and fourth electrical conductors loop around twists of the first and second electrical conductors along the length of the conductive structure.

3. The apparatus of claim 1 , further comprising the power supply, wherein the first and second sides of the power supply include an output terminal and a return terminal.

4. The apparatus of claim 1 , wherein:
the first and third electrical conductors are electrically coupled together; and
the second and fourth electrical conductors are electrically coupled together.

5. The apparatus of claim 4 , wherein:
the first and third electrical conductors comprise portions of a first wire; and
the second and fourth electrical conductors comprise portions of a second wire.

6. The apparatus of claim 1 , wherein the resistive paths of the first, second, third, and fourth electrical conductors are planar.

7. The apparatus of claim 1 , wherein:
the resistive paths in or on the first and fourth dielectric layers extend in a first direction;
the resistive paths in or on the second and third dielectric layers extend in a second direction; and
the first direction is a direction different than the second direction.

8. A system comprising:
a heated component; and
a heating element configured to heat the heated component, wherein the heating element comprises a four-braid resistive heater, the four-braid resistive heater comprising a conductive structure configured to transport electrical currents and to generate heat based on the electrical currents;
the conductive structure comprising first, second, third, and fourth electrical conductors and first, second, third, and fourth dielectric layers;
wherein the first and second electrical conductors comprise resistive paths in or on the first and third dielectric layers and conductive vias between the first and third dielectric layers, wherein the first and second electrical conductors (i) twist around each other and (ii) loop around portions of the third and fourth electrical conductors that are in or on the second dielectric layer along a length of the conductive structure;
wherein the third and fourth electrical conductors comprise resistive paths in or on the second and fourth dielectric layers and conductive vias between the second and fourth dielectric layers, wherein the third and fourth electrical conductors (i) twist around each other and (ii) loop around portions of the first and second electrical conductors that are in or on the third dielectric layer along the length of the conductive structure;
wherein loops formed with the first and second electrical conductors are interleaved with loops formed with the third and fourth electrical conductors along the length of the conductive structure;
wherein the first and second electrical conductors are configured to be coupled to a first side of a power supply; and
wherein the third and fourth electrical conductors are configured to be coupled to a second side of the power supply.

9. The system of claim 8 , wherein:
the first and second electrical conductors loop around twists of the third and fourth electrical conductors along the length of the conductive structure; and
the third and fourth electrical conductors loop around twists of the first and second electrical conductors along the length of the conductive structure.

10. The system of claim 8 , further comprising the power supply, wherein the first and second sides of the power supply include an output terminal and a return terminal.

11. The system of claim 8 , wherein:
the first and third electrical conductors are electrically coupled together; and
the second and fourth electrical conductors are electrically coupled together.

12. The system of claim 11 , wherein:
the first and third electrical conductors comprise portions of a first wire; and
the second and fourth electrical conductors comprise portions of a second wire.

13. The system of claim 8 , wherein:
the resistive paths in or on the first and fourth dielectric layers extend in a first direction;
the resistive paths in or on the second and third dielectric layers extend in a second direction; and
the first direction is a direction different than the second direction.

14. The system of claim 8 , wherein the heated component comprises a gas cell in a photonic oscillator.

15. The system of claim 8 , wherein the heated component comprises a fiber optic cable.

16. The system of claim 8 , wherein the heated component comprises at least one of: one or more electrical circuits, one or more optical components, one or more micro-structures, and one or more nano-structures.

17. A method comprising:
transporting electrical currents through a four-braid resistive heater comprising a conductive structure; and
generating heat using the conductive structure based on the electrical currents;
wherein the conductive structure comprises first, second, third, and fourth electrical conductors and first, second, third, and fourth dielectric layers;
wherein the first and second electrical conductors comprise resistive paths in or on the first and third dielectric layers and conductive vias between the first and third dielectric layers, wherein the first and second electrical conductors (i) twist around each other and (ii) loop around portions of the third and fourth electrical conductors that are in or on the second dielectric layer along a length of the conductive structure;
wherein the third and fourth electrical conductors comprise resistive paths in or on the second and fourth dielectric layers and conductive vias between the second and fourth dielectric layers, wherein the third and fourth electrical conductors (i) twist around each other and (ii) loop around portions of th

Assignees

• Raytheon Co

Inventors

• Mohageg Makan
• Sabala Jeffrey L
• Sohn Alexander S
• Nelson Neil R

Classifications

• H05B3/56 Primary

  Heating cables · CPC title

• H05B2214/04

  Heating means manufactured by using nanotechnology · CPC title

• H05B3/34

  flexible, e.g. heating nets or webs · CPC title

• H05B3/10 Primary

  Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor · CPC title