Separator, battery, battery pack, electronic apparatus, electric vehicle, power storage device, and electric power system

Patent metadata

Field	Value
Publication number	US-10079379-B2
Application number	US-201414777356-A
Country	US
Kind code	B2
Filing date	Mar 18, 2014
Priority date	Mar 19, 2013
Publication date	Sep 18, 2018
Grant date	Sep 18, 2018

Abstract

The present invention relates to a layer disposed between a positive electrode and a negative electrode, which is a layer containing particles and a resin material, and having a porous structure with a heat capacity per unit area of 0.0001 J/Kcm 2 or more and a heat capacity per unit volume of 3.0 J/Kcm 3 or less.

First claim

The invention claimed is:

1. A separator comprising: a substrate; and a layer formed on at least one surface of the substrate and having a heat capacity per unit area of 0.0001 J/Kcm 2 or more and a heat capacity per unit volume of 3.0 J/Kcm 3 or less, wherein the layer contains inorganic particles and a resin material, and the inorganic particles contain at least one selected from boehmite, yttrium oxide, titanium oxide, magnesium oxide, zirconium oxide, silicon oxide, zinc oxide, aluminum nitride, boron nitride, silicon nitride, titanium nitride, silicon carbide, boron carbide, barium titanate, strontium titanate, barium sulfate, a porous aluminosilicate, a lamellar silicate, Li 2 O 4 , Li 3 PO 4 , LiF, aluminum hydroxide, graphite, carbon nanotubes, and diamond,
the shape of each inorganic particle is a shape having anisotropy, and
the ratio of the length of the longest part of each inorganic particle and the length of the shortest part of each inorganic particle in a direction perpendicular to the longest part {“length of the longest part”/(length of the shortest part)} is 3 times or more.

2. The separator according to claim 1 , wherein the particles exist in a state of being dispersed in the layer.

3. The separator according to claim 1 , wherein the particles are supported in a state of being dispersed in the resin material that is formed in a three-dimensional network structure.

4. The separator according to claim 1 , wherein the specific heat capacity of the particles is 0.5 J/gK or more.

5. The separator according to claim 1 , wherein at least one of the melting point and the glass transition temperature of the resin material is 180° C. or higher.

6. The separator according to claim 5 , wherein the resin material is polyvinylidene fluoride.

7. The separator according to claim 1 , wherein the porosity of the layer is larger than the porosity of the substrate, and is 95% or less.

8. The separator according to claim 1 , wherein the resin material that constitutes the substrate includes a polyolefin-based resin.

9. The separator according to claim 1 , wherein the porosity of the substrate is from 25% to 40%.

10. A separator comprising: a substrate; and a layer formed on at least one surface side of the substrate, with at least a portion thereof being included in the pores inside the substrate, the layer having a heat capacity per unit area of 0.0001 J/Kcm 2 or more and a heat capacity per unit volume of 3.0 J/Kcm 3 or less, wherein the layer contains inorganic particles and a resin material, and the inorganic particles contain at least one selected from boehmite, yttrium oxide, titanium oxide, magnesium oxide, zirconium oxide, silicon oxide, zinc oxide, aluminum nitride, boron nitride, silicon nitride, titanium nitride, silicon carbide, boron carbide, barium titanate, strontium titanate, barium sulfate, a porous aluminosilicate, a lamellar silicate, Li 2 O 4 , Li 3 PO 4 , aluminum hydroxide, graphite, carbon nanotubes, and diamond,
the shape of each inorganic particle is a shape having anisotropy, and
the ratio of the length of the longest part of each inorganic particle and the length of the shortest part of each p inorganic article in a direction perpendicular to the longest part {“length of the longest part”/(length of the shortest part)} is 3 times or more.

11. The separator according to claim 10 , wherein the substrate is a nonwoven fabric or a gas-permeable cellulose film.

12. A battery comprising: an electrode assembly having a positive electrode and a negative electrode facing each other, with a separator being interposed therebetween; and an electrolyte, wherein the separator includes: a substrate; and a layer formed on at least one surface of the substrate and having a heat capacity per unit area of 0.0001 J/Kcm 2 or more and a heat capacity per unit volume of 3.0 J/Kcm 3 or less, the layer contains inorganic particles and a resin material, and the inorganic particles contain at least one selected from boehmite, yttrium oxide, titanium oxide, magnesium oxide, zirconium oxide, silicon oxide, zinc oxide, aluminum nitride, boron nitride, silicon nitride, titanium nitride, silicon carbide, boron carbide, barium titanate, strontium titanate, barium sulfate, a porous aluminosilicate, a lamellar silicate, Li 2 O 4 , Li 3 PO 4 , LiF, aluminum hydroxide, graphite, carbon nanotubes, and diamond,
the shape of each inorganic particle is a shape having anisotropy, and
the ratio of the length of the longest part of each inorganic particle and the length of the shortest part of each inorganic particle in a direction perpendicular to the longest part {“length of the longest part”/(length of the shortest part)} is 3 times or more.

13. The battery according to claim 12 , wherein a negative electrode active material included in the negative electrode is formed from a material containing at least one of a metal element and a semimetal element as a constituent element.

14. A battery comprising: an electrode assembly having a positive electrode and a negative electrode facing each other, with a separator being interposed therebetween; and an electrolyte, wherein the separator includes: a substrate; and a layer formed on at least one surface side of the substrate, with at least a portion thereof being included in the pores inside the substrate, the layer having a heat capacity per unit area of 0.0001 J/Kcm 2 or more and a heat capacity per unit volume of 3.0 J/Kcm 3 or less, the layer contains inorganic particles and a resin material, and the inorganic particles contain at least one selected from boehmite, yttrium oxide, titanium oxide, magnesium oxide, zirconium oxide, silicon oxide, zinc oxide, aluminum nitride, boron nitride, silicon nitride, titanium nitride, silicon carbide, boron carbide, barium titanate, strontium titanate, barium sulfate, a porous aluminosilicate, a lamellar silicate, Li 2 O 4 , Li 3 PO 4 , aluminum hydroxide, graphite, carbon nanotubes, and diamond,
the shape of each inorganic particle is a shape having anisotropy, and
the ratio of the length of the longest part of each inorganic particle and the length of the shortest part of each inorganic particle in a direction perpendicular to the longest part {“length of the longest part”! (length of the shortest part)} is 3 times or more.

15. A battery comprising: an electrode assembly having a positive electrode and a negative electrode facing each other, with a separator being interposed therebetween; an electrolyte; and a layer disposed between the separator and at least one of the positive electrode and the negative electrode facing each other across the separator, and having a heat capacity per unit area of 0.0001 J/Kcm 2 or more and a heat capacity per unit volume of 3.0 J/Kcm 3 or less, wherein the layer contains inorganic particles and a resin material, and the inorganic particles contain at least one selected from boehmite, yttrium oxide, titanium oxide, magnesium oxide, zirconium oxide, silicon oxide, zinc oxide, aluminum nitride, boron nitride, silicon nitride, titanium nitride, silicon carbide, boron carbide, barium titanate, strontium titanate, barium sulfate, a porous aluminosilicate, a lamellar silicate, Li 2 O 4 , Li 3 PO 4 , LiF, aluminum hydroxide, graphite, carbon nanotubes, and diamond,
the shape of each inorganic particle is a shape having anisotropy, and
the ratio of the length of the longest part of each inorganic particle and the length of the shortest part of each inorganic particle in a direction perpendicular to the longest part {“length of the longest part”/(length of the shortest part)} is 3 times or more.

16.

Assignees

• Sony Corp
• Murata Manufacturing Co

Inventors

• Hatta Kazuhito
• Ono Toshitsugu

Classifications

• H01M50/451

  comprising layers of only organic material and layers containing inorganic material · CPC title

• H01M50/454

  comprising a non-fibrous layer and a fibrous layer superimposed on one another · CPC title

• H01M50/491

  Porosity · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• Y10S903/907

  Electricity storage, e.g. battery, capacitor · CPC title