Plated resin product and method for manufacturing plated resin product

Patent metadata

Field	Value
Publication number	US-10077503-B2
Application number	US-201615334491-A
Country	US
Kind code	B2
Filing date	Oct 26, 2016
Priority date	Nov 18, 2015
Publication date	Sep 18, 2018
Grant date	Sep 18, 2018

Abstract

A plated resin product includes a resin base including main plated portions and an auxiliary plated portion and metal films respectively arranged on the main plated portions and the auxiliary plated portion. The main plated portions are arranged next to one another. One of the two main plated portions located at two ends in a direction in which the main plated portions are arranged includes an edge at a portion located at a side of the main plated portion that is far from an adjacent one of the main plated portions. The auxiliary plated portion is located farther from the adjacent main plated portion than the main plated portion including the edge and spaced apart from that main plated portion. The metal film on the auxiliary plated portion is located at a section of the auxiliary plated portion that is non-visible when the product is viewed from the front.

First claim

The invention claimed is:

1. A plated resin product comprising:
a resin base including a plurality of main plated portions and an auxiliary plated portion; and
metal films respectively arranged on the plurality of main plated portions and the auxiliary plated portion, wherein
the plurality of main plated portions are arranged next to and spaced apart from one another, wherein
the plurality of main plated portions includes at least an upper main plated portion and a lower main plated portion spaced apart from the upper main plated portion,
the lower main plated portion includes an edge that faces the auxiliary plated portion,
the auxiliary plated portion is located farther from the upper main plated portion than the lower main plated portion including the edge and spaced apart from the lower main plated portion including the edge,
the metal films arranged on each of the plurality of main plated portions are visible from a front of the plated resin product, and
the metal films arranged on the auxiliary plated portion are not visible from a direction facing a front of an outer grille member coupled to the auxiliary plated portion of the resin base.

2. The plated resin product according to claim 1 , wherein
the base further includes a non-plated portion, which is not provided with a metal film,
the non-plated portion is located farther from the upper main plated portion than the lower main plated portion including the edge and spaced apart from the lower main plated portion including the edge, and
the auxiliary plated portion is located at a rear side of the non-plated portion.

3. The plated resin product according to claim 1 , wherein
the base further includes a non-plated portion, which is not provided with a metal film,
the non-plated portion is located farther from the upper main plated portion than the lower main plated portion including the edge and spaced apart from the lower main plated portion including the edge,
the plated resin product further comprises an ornamental member located in front of the non-plated portion, wherein the ornamental member is a discrete member separate from the base, and
the auxiliary plated portion is located between the non-plated portion and the ornamental member.

4. The plated resin product according to claim 3 , wherein
the plurality of main plated portions of the base form at least a main portion of a grid,
the non-plated portion of the base forms a frame that surrounds the grid,
the grid, the frame, and the metal films form a grille inner member of a radiator grille,
the ornamental member is frame-shaped and coupled to the frame of the grille inner member from the front to form the grille outer member of the radiator grille, and
the auxiliary plated portion is located between the grille outer member and the frame of the grille inner member.

5. A method for manufacturing a plated resin product, the method comprising:
providing a resin base including a plurality of main plated portions and an auxiliary plated portion, the plurality of main plated portions are arranged next to and spaced apart from one another, the plurality of main plated portions includes at least an upper main plated portion and a lower main plated portion spaced apart from the upper main plated portion in a direction in which the plurality of main plated portions are arranged, the lower main plated portion includes an edge that faces the auxiliary plated portion, the auxiliary plated portion is located farther from the upper main plated portion than the lower main plated portion including the edge and spaced apart from the lower main plated portion including the edge;
applying conductivity to each surface of the plurality of main plated portions and the auxiliary plated portion;
electroplating the plurality of main plated portions and the auxiliary plated portion such that metal films are respectively arranged on the plurality of main plated portions and the auxiliary plated portion, wherein the metal films arranged on each of the plurality of main plated portions are visible from a front of the plated resin product and the metal films arranged on the auxiliary plated portion are not visible from a direction facing a front of an outer grille member coupled to the auxiliary plated portion of the resin base, wherein the electroplating includes:
applying an anode voltage to an anode electrode in an electroplating tank and a cathode voltage to the plurality of main plated portions and the auxiliary plated portion so that the auxiliary plated portion functions as an auxiliary cathode electrode after each surface of the plurality of main plated portions and the auxiliary plated portion become conductive in the applying of the conductivity.

Assignees

• Toyoda Gosei Kk

Inventors

• Hashimoto Moriyuki
• Maruoka Yosuke
• Oba Tatsuya
• Iimura Kimihiro

Classifications

• C25D3/04

  of chromium · CPC title

• B60K11/08

  Air inlets for cooling; Shutters or blinds therefor · CPC title

• B60R19/52

  Radiator or grille guards {; Radiator grilles (cooling aspects B60K11/08)} · CPC title

• C25D5/56 Primary

  of plastics · CPC title

• C25D5/14

  two or more layers being of nickel or chromium, e.g. duplex or triplex layers · CPC title