Glass article and method for forming the same

Patent metadata

Field	Value
Publication number	US-10077208-B2
Application number	US-201515125453-A
Country	US
Kind code	B2
Filing date	Mar 12, 2015
Priority date	Mar 13, 2014
Publication date	Sep 18, 2018
Grant date	Sep 18, 2018

Abstract

A method includes forming a glass article. The glass article includes a core and a clad adjacent to the core. The core includes a first glass composition. The clad includes a second glass composition different than the first glass composition. A degradation rate of the second glass composition in a reagent is greater than a degradation rate of the first glass composition in the reagent.

First claim

What is claimed is:

1. A method comprising:
forming a glass article comprising a core and a clad adjacent to the core, the core comprising a core glass composition, the clad comprising a clad glass composition different than the core glass composition;
wherein the clad glass composition comprises from about 45 mol % to about 60 mol % SiO 2 , from about 8 mol % to about 19 mol % Al 2 O 3 and at least one alkali metal oxide selected from the group consisting of Li 2 O, Na 2 O, K 2 O, Rb 2 O, Cs 2 O, and combinations thereof;
wherein a degradation rate of the clad glass composition in a reagent is greater than a degradation rate of the core glass composition in the reagent;
wherein the clad glass composition comprises a coefficient of thermal expansion (CTE) of from about 50×10 −7 /° C. to about 95×10 −7 /° C. and a liquidus viscosity of at least about 50 kP.

2. The method of claim 1 , wherein the clad glass composition is substantially free of As and Cd; and the degradation rate of the clad glass composition in the reagent is at least 10 times greater than the degradation rate of the core glass composition in the reagent.

3. The method of claim 1 , further comprising removing at least a portion of the clad by contacting the glass article with the reagent.

4. The method of claim 1 , wherein the glass article comprises a laminated glass sheet, the clad comprises a first cladding layer and a second cladding layer, and the core comprises a core layer disposed between the first cladding layer and the second cladding layer.

5. The method of claim 4 , wherein the core layer comprises an inner core layer, a first outer core layer disposed between the first cladding layer and the inner core layer, and a second outer core layer disposed between the second cladding layer and the inner core layer, and wherein each of the first outer core layer and the second outer core layer comprises the core glass composition.

6. The method of claim 5 , wherein each of the first cladding layer and the second cladding layer comprises a higher degradation rate in the reagent than each of the first outer core layer and the second outer core layer.

7. The method of claim 4 , wherein the core layer comprises an inner core layer, a first outer core layer disposed between the first cladding layer and the inner core layer, and a second outer core layer disposed between the second cladding layer and the inner core layer, each of the first cladding layer, the first outer core layer, the second cladding layer, and the second outer core layer comprises a lower CTE than the inner core layer.

8. The method of claim 1 , further comprising contacting the clad of the glass article with a forming surface and subsequently removing at least a portion of the clad by contacting the glass article with the reagent.

9. The method of claim 8 , further comprising determining at least one of a clad thickness or a core to clad viscosity ratio based on a surface condition of the forming surface.

10. The method of claim 8 , further comprising subjecting the glass article to an ion exchange process subsequent to the removing at least a portion of the clad.

11. The method of claim 1 , further comprising causing ion exchange between the core and the clad.

12. A method comprising:
contacting an outer surface of a laminated glass sheet with a glass processing unit, the laminated glass sheet comprising a core layer disposed between a first cladding layer and a second cladding layer, each of the first cladding layer and the second cladding layer independently comprising from about 45 mol % to about 60 mol % SiO 2 and from about 8 mol % to about 19 mol % Al 2 O 3 , and at least one alkali metal oxide selected from the group consisting of Li 2 O, Na 2 O, K 2 O, Rb 2 O, Cs 2 O, and combinations thereof, each of the first cladding layer and the second cladding layer substantially free of As and Cd; and
contacting the first cladding layer and the second cladding layer with a reagent to at least partially remove the first cladding layer and the second cladding layer, a ratio of a degradation rate of each of the first cladding layer and the second cladding layer in the reagent to a degradation rate of the core layer in the reagent being at least 10.

13. The method of claim 12 , wherein the glass processing unit comprises a forming unit, and the contacting the laminated glass sheet with the glass processing unit comprises engaging the laminated glass sheet with a forming surface of the forming unit to form a molded glass article comprising a shape that is complementary to the forming surface.

14. The method of claim 13 , wherein the contacting the first cladding layer and the second cladding layer with the reagent comprises removing the first cladding layer and the second cladding layer from the molded glass article.

15. The method of claim 12 , wherein the reagent is substantially free of HF.

Assignees

• Corning Inc

Inventors

• Amosov Alexey Sergeyevich
• Boek Heather Debra
• Coppola Frank
• Dejneka Matthew John
• Mauro John Christopher
• Venkataraman Natesan
• Weller Mark Owen

Classifications

• C03C17/02 Primary

  with glass (C03C17/34, C03C17/44 take precedence) · CPC title

• C03C2218/355

  Temporary coating · CPC title

• C03C15/02

  for making a smooth surface · CPC title

• C03C3/097

  containing phosphorus, niobium or tantalum · CPC title

• C03C3/087

  containing calcium oxide, e.g. common sheet or container glass · CPC title