Method for manufacturing optical element

Patent metadata

Field	Value
Publication number	US-10077202-B2
Application number	US-201615372340-A
Country	US
Kind code	B2
Filing date	Dec 7, 2016
Priority date	Jul 18, 2014
Publication date	Sep 18, 2018
Grant date	Sep 18, 2018

Abstract

A method for manufacturing an optical element includes heating an optical material up to a first temperature that is higher than a transition point, pressurizing the optical material using a first mold and a second mold that are situated opposite to each other across the optical material, first cooling the optical material down to a second temperature that is higher than a strain point and lower than the first temperature while pressurizing the optical material with a predetermined load using the first mold and the second mold, releasing the predetermined load at a set speed that is higher than or equal to a speed obtained in advance, at which an elastic deformation occurs preferentially over a viscous deformation in the optical material upon releasing a load, and second cooling the optical material down to a third temperature that is lower than the second temperature.

First claim

What is claimed is:

1. A method for manufacturing an optical element, comprising:
heating an optical material up to a first temperature that is higher than a transition point;
pressurizing the optical material using a first mold and a second mold that are situated opposite to each other across the optical material;
first cooling the optical material down to a second temperature that is higher than a strain point and lower than the first temperature while pressurizing the optical material with a predetermined load using the first mold and the second mold;
releasing the predetermined load at a set speed that is higher than or equal to a speed obtained in advance, at which an elastic deformation occurs preferentially over a viscous deformation in the optical material upon releasing a load; and
second cooling the optical material down to a third temperature that is lower than the second temperature.

2. The method for manufacturing an optical element according to claim 1 , wherein
in the releasing, at least a portion of a periphery of the optical material is demolded from at least one of the first mold and the second mold by releasing the predetermined load.

3. The method for manufacturing an optical element according to claim 1 , wherein
a molding space formed by the first mold and the second mold molds an optical material having a thickest portion which has a thickness greater than or equal to 5.9 times the thickness of the periphery, and
in the releasing, the predetermined load is released at a speed at which the release of the predetermined load is completed within 0.11 seconds.

4. The method for manufacturing an optical element according to claim 1 , wherein
in the releasing, the predetermined load just before the release is greater than or equal to 24 [N/mm 2 ].

5. The method for manufacturing an optical element according to claim 1 , wherein
in the releasing, a central axis of the first mold is inclined with respect to a central axis of the second mold by an angle between 0.7 to 1.5 arc minutes.

6. A method for manufacturing an optical element, comprising:
heating an optical material up to a first temperature that is higher than a transition point;
pressurizing the optical material using a first mold and a second mold that are situated opposite to each other across the optical material;
first cooling the optical material down to a second temperature that is higher than a strain point and lower than the first temperature while pressurizing the optical material with a predetermined load using the first mold and the second mold;
releasing the predetermined load at a set speed that is lower than or equal to a speed obtained in advance, at which a viscous deformation occurs preferentially over an elastic deformation in the optical material upon releasing a load; and
second cooling the optical material down to a third temperature that is lower than the second temperature.

7. The method for manufacturing an optical element according to claim 6 , wherein
in the releasing, the predetermined load is released without demolding a periphery of the optical material from the first mold and the second mold.

Assignees

• Olympus Corp

Inventors

• Hirose Ikunori

Classifications

• C03B2215/46

  Lenses, e.g. bi-convex · CPC title

• C03B11/125 Primary

  Cooling · CPC title

• B29C43/58

  Measuring, controlling or regulating {(for bank adjustment in calendering B29C43/245)} · CPC title

• C03B11/08

  for making solid articles, e.g. lenses · CPC title

• B29L2011/0016

  Lenses · CPC title