Commutator, motor, and manufacturing method of commutator

Patent metadata

Field	Value
Publication number	US-10074951-B2
Application number	US-201615049150-A
Country	US
Kind code	B2
Filing date	Feb 22, 2016
Priority date	Feb 27, 2015
Publication date	Sep 11, 2018
Grant date	Sep 11, 2018

Abstract

A commutator includes an insulating section that is formed in a tube shape including a shaft insertion hole through which a shaft is inserted, and that is formed with an indented portion in an end portion at one side in an axial direction of the shaft. The commutator also includes plural segments that are supported by an outer peripheral portion of the insulating section, that are arrayed around a circumferential direction of the insulating section with spacings therebetween, and that are each provided with an anchor portion at an end portion at the one side in the axial direction of the shaft. The commutator also includes a first, second, third short-circuit wires, each connecting the anchor portion of respective one segment to the anchor portion of respective another segment, and at least a portion being disposed inside the indented portion formed at the insulating section.

First claim

What is claimed is:

1. A commutator comprising:
an insulating section that is formed in a tube shape and that includes a shaft insertion hole through which a shaft is inserted, an indented portion being formed at an end portion of the insulating section, which is at one side in an axial direction of the shaft;
a plurality of segments that are supported at an outer peripheral portion of the insulating section and that are arrayed with a spacing from each other along a circumferential direction of the insulating section, an anchor portion being provided at an end portion of each of the segments, which is at the one side in the axial direction of the shaft; and
a short-circuit wire that connects the anchor portion of one of the segments and the anchor portion of another one of the segments, at least a portion of the short-circuit wire being disposed inside the indented portion.

2. The commutator of claim 1 , wherein:
a plurality of short-circuit wires are provided; and
at least portions of the respective plurality of the short-circuit wires are disposed overlapping in at least one direction of the axial direction or a radial direction of the shaft, inside the indented portion.

3. A motor comprising:
an armature that includes an armature core fixed to a shaft, and a coil that is formed by a conductive winding being wound about a specific location of the armature core; and
a commutator to which a terminal portion of the winding forming the coil is connected, the commutator comprising:
an insulating section that is formed in a tube shape and that includes a shaft insertion hole through which the shaft is inserted, an indented portion being formed at an end portion of the insulating section, which is at one side in an axial direction of the shaft;
a plurality of segments that are supported at an outer peripheral portion of the insulating section and that are arrayed with a spacing from each other along a circumferential direction of the insulating section, an anchor portion being provided at an end portion of each of the segments, which is at the one side in the axial direction of the shaft; and
a short-circuit wire that connects the anchor portion of one of the segments and the anchor portion of another one of the segments, at least a portion of the short-circuit wire being disposed inside the indented portion.

4. The motor of claim 3 , wherein:
a plurality of short-circuit wires are provided; and
at least portions of the respective plurality of the short-circuit wires are disposed overlapping in at least one direction of the axial direction or a radial direction of the shaft, inside the indented portion.

5. A manufacturing method of a commutator comprising:
an insulating section that is formed in a tube shape and that includes a shaft insertion hole through which a shaft is inserted, an indented portion being formed at an end portion of the insulating section, which is at one side in an axial direction of the shaft;
a plurality of segments that are supported at an outer peripheral portion of the insulating section and that are arrayed with a spacing from each other along a circumferential direction of the insulating section, an anchor portion being provided at an end portion of each of the segments, which is at the one side in the axial direction of the shaft; and
a plurality of short-circuit wires each of which connects the anchor portion of one of the segments and the anchor portion of another one of the segments, at least a portion of each of the respective short-circuit wires being disposed inside the indented portion,
the manufacturing method comprising:
a short-circuit wire anchoring process of anchoring one end portions and other end portions of the short-circuit wires to the respective anchor portions of the segments; and
a short-circuit wire pressing process of disposing the at least a portion of each of the respective short-circuit wires inside the indented portion, by pressing locations between the one end portions and the other end portions of the short-circuit wires toward an indented portion side by using a jig, after performing the short-circuit wire anchoring process.

6. The manufacturing method of claim 5 , wherein at least portions of the respective plurality of the short-circuit wires are disposed overlapping in at least one direction of the axial direction or a radial direction of the shaft, inside the indented portion.

7. A manufacturing method of a commutator comprising:
an insulating section that is formed in a tube shape and that includes a shaft insertion hole through which a shaft is inserted, an indented portion being formed at an end portion of the insulating section, which is at one side in an axial direction of the shaft;
a plurality of segments that are supported at an outer peripheral portion of the insulating section and that are arrayed with a spacing from each other along a circumferential direction of the insulating section, an anchor portion being provided at an end portion of each of the segments, which is at the one side in the axial direction of the shaft; and
a plurality of short-circuit wires each of which connects the anchor portion of one of the segments and the anchor portion of another one of the segments, at least a portion of each of the respective short-circuit wires being disposed inside the indented portion,
the manufacturing method comprising:
a jig placement process of disposing a leading end portion of a jig inside the indented portion;
a short-circuit wire anchoring process of anchoring one end portions and other end portions of the short-circuit wires to the respective anchor portions of the segments, while causing locations between the one end portions and the other end portions of the short-circuit wires to abut the jig; and,
a jig separation process of moving the jig in a direction away from the indented portion after performing the short-circuit wire anchoring process.

8. The manufacturing method of claim 7 , wherein at least portions of the respective plurality of the short-circuit wires are disposed overlapping in at least one direction of the axial direction or a radial direction of the shaft, inside the indented portion.

9. The manufacturing method of claim 7 , wherein
in the short-circuit wire anchoring process, the locations between the one end portions and the other end portions of the short-circuit wires are disposed overlapping in a radial direction of the shaft.

10. The manufacturing method of claim 9 , wherein
the short-circuit wire anchoring process is performed in a state in which, in the jig placement process, a clearance corresponding to a wire diameter of the short-circuit wire is provided between the jig and the indented portion.

Assignees

• Asmo Co Ltd

Inventors

• Seki Akihiko
• Kanematsu Yasuhiro
• Nishio Noriyasu
• Suzuki Norifumi
• Suzuki Tsuyoshi
• Kato Kazuo
• Natsume Toshiyuki
• Sugibayashi Kenichi

Classifications

• H02K13/04 Primary

  Connections between commutator segments and windings · CPC title

• H01R43/06 Primary

  Manufacture of commutators · CPC title

• H01R39/04

  Commutators (wherein the segments are formed by extensions of dynamo-electric machine winding H02K) · CPC title