System for using pressure exchanger in dual gradient drilling application

Patent metadata

Field	Value
Publication number	US-10072675-B2
Application number	US-201715492788-A
Country	US
Kind code	B2
Filing date	Apr 20, 2017
Priority date	Apr 21, 2016
Publication date	Sep 11, 2018
Grant date	Sep 11, 2018

Abstract

A system includes a mud return system. The mud return system includes a pressure exchanger (PX) configured to be installed in a body of water, to receive used drilling mud, to receive a second fluid, to utilize the second fluid to pressurize the drilling mud for transport, via a mud return line, from a first location at or near the sea floor to a second location at or near a surface of the body of water.

First claim

What is claimed is:

1. A system, comprising:
a mud return system, comprising:
a pressure exchanger (PX) configured to be installed in a body of water, to receive used drilling mud, to receive a second fluid, to utilize the second fluid to pressurize the drilling mud for transport, via a mud return line, from a first location at or near a floor of the body of water to a second location at or near a surface of the body of water, wherein the drilling mud and the second fluid contact one another at an interface within the PX, and wherein the second fluid is a pressurized energizing fluid received from a vessel at or near the surface of the body of water.

2. The system of claim 1 , wherein the PX comprises a high pressure inlet configured to receive the second fluid, and the system comprises a metering valve disposed along a flow path coupled to the high pressure inlet, wherein the metering valve is configured to control a flow rate of the second fluid into the high pressure inlet.

3. The system of claim 1 , wherein the pressurized energizing fluid comprises pressurized water from the body of water, drilling mud, a subset of the ingredients in drilling mud, or some combination thereof.

4. The system of claim 1 , comprising an injection pump disposed at or near the floor of the body of water, wherein the injection pump is configured to pressurize the second fluid and provide the second fluid to the PX.

5. The system of claim 4 , wherein the second fluid comprises produced water from a nearby well.

6. The system of claim 5 , comprising a separator configured to separate produced water from the output of a production well and to provide produced water to the injection pump.

7. The system of claim 1 , comprising a treatment station at or near the surface of the body of water, wherein the treatment station is configured to receive the drilling mud from the mud return line and to treat the drilling mud.

8. The system of claim 7 , wherein treatment of the drilling mud comprises cleaning, cooling, adding chemicals, rock crushing, filtering, or a combination thereof.

9. The system of claim 7 , wherein the treated drilling mud is pumped down a drill string toward a cutting head of a drilling application.

10. The system of claim 1 , wherein the second fluid exits the PX via a low pressure outlet and is discharged into the body of water or routed to an injection well.

11. The system of claim 1 , wherein the PX comprises:
first and second end structures at respective first and second ends of the PX;
a rotor disposed between the first and second end structures; and
a housing disposed about the rotor.

12. The system of claim 11 , wherein the rotor comprises a plurality of channels extending longitudinally through the rotor.

13. The system of claim 12 , wherein the first and second end structures each comprise a manifold and an end plate disposed within the manifold, wherein the end plate is in fluid communication with the plurality of channels.

14. A pressure exchanger (PX), comprising:
a low pressure inlet fluidly coupled to a source of used drilling mud and configured to receive the used drilling mud from the source of the used drilling mud, wherein the source of the used drilling mud comprises a drilling application;
a high pressure inlet configured to receive a second fluid;
a low pressure outlet configured to output the second fluid; and
a high pressure outlet fluidly coupled to a mud return line and configured to output the drilling mud to the mud return line, wherein the mud return line is configured to transport the drilling mud from a first location at or near a floor of a body of water to a second location at or near a surface of the body of water;
wherein the PX is configured to utilize the second fluid to pressurize the drilling mud, and wherein the drilling mud and the second fluid contact one another at an interface within the PX.

15. A method, comprising:
receiving used drilling mud from a drilling application via a low pressure inlet of a pressure exchanger (PX) configured to be installed in a body of water;
receiving a second fluid via a high pressure inlet of the PX;
utilizing the second fluid to pressurize the drilling mud within the PX, wherein the drilling mud and the second fluid contact one another at an interface within the PX;
outputting the drilling mud to a mud return line via a high pressure outlet of the PX, wherein the mud return line is configured to transport the drilling mud from a first location at or near a floor of the body of water to a second location at or near a surface of the body of water; and
outputting the second fluid via a low pressure outlet of the PX.

16. The method of claim 15 , comprising discharging the second fluid into the body of water surrounding the PX.

17. The method of claim 15 , comprising controlling, via a metering valve, a flow rate of the second fluid into the high pressure inlet of the PX.

18. The method of claim 15 , comprising pressurizing water produced by the drilling application and providing the pressurized produced water to the high pressure inlet of the PX, wherein the second fluid comprises the produced water.

19. A system, comprising:
a mud return system, comprising:
a pressure exchanger (PX) configured to be installed in a body of water, to receive used drilling mud, to receive a second fluid, to utilize the second fluid to pressurize the drilling mud for transport, via a mud return line, from a first location at or near a floor of the body of water to a second location at or near a surface of the body of water, wherein the drilling mud and the second fluid contact one another at an interface within the PX, wherein the used drilling mud is pumped through an annulus defined by a casing and a drill string of a drilling application and provided to a low pressure inlet of the PX.

Assignees

• Energy Recovery Inc
• Energy Recovery Llc

Inventors

• Mclean Jr James Elliott
• Ghasripoor Farshad
• Anderson David Deloyd
• Martin Jeremy Grant

Classifications

• E21B21/062

  by mixing components · CPC title

• E21B21/001

  specially adapted for underwater drilling (dual gradient drilling E21B21/082) · CPC title

• E21B21/065

  Separating solids from drilling fluids · CPC title

• E21B43/36

  Underwater separating arrangements (E21B43/38 takes precedence) · CPC title

• E21B21/08

  Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure (valve arrangements therefor E21B21/10) · CPC title