Device for conserving power in a piston compressor

Patent metadata

Field	Value
Publication number	US-10072653-B2
Application number	US-201514879219-A
Country	US
Kind code	B2
Filing date	Oct 9, 2015
Priority date	Apr 10, 2013
Publication date	Sep 11, 2018
Grant date	Sep 11, 2018

Abstract

A device for conserving power is provided in a piston compressor, in particular a piston-compressor for generating compressed air in a motor vehicle and having a piston delimiting a compression chamber for generating compressed air, which, originating from the ambient environment, arrives in the compression chamber for compression by way of at least one suction connection formed on a cylinder head cover and an intake valve array arranged on a valve plate. For the purpose of conserving power, a pressure-dependently acting idling device is provided for the intake valve array having a dedicated suction lamella, which can be rotated by an actuator between a working position overlapping at least one suction opening and an idling position unblocking, at least in part, the at least one suction opening. The actuator actuates the suction lamella in a coordinated manner such that in the idling position, the suction lamella unblocks the at least one suction opening in the valve plate, at least partially, while simultaneously blocking adjacent pressure valve cross-sections, at least partially, and locks the suction connection at the cylinder head cover by a slider in order to form an increased dead space in the area of the cylinder head.

First claim

What is claimed is:

1. A power conservation device in a piston compressor that generates compressed air for a vehicle, the piston compressor being equipped with a piston delimiting a compression chamber for generating compressed air which, originating from an ambient environment enters the compression chamber by way of at least one suction port formed on a cylinder head cover and an intake valve array arranged on a valve plate, the power conservation device comprising:
a pressure-dependent acting idling device configured for the intake valve array, the pressure-dependent acting idling device having an associated suction lamella; and
an actuator configured to rotate the suction lamella between a working position overlapping at least one suction opening and an idling position exposing, at least in part, the at least one suction opening, wherein
the actuator actuates the suctions lamella in a coordinated manner such that, in the idling position, the lamella unblocks the at least one suction opening in the valve plate while simultaneously blocking adjacent pressure valve cross sections, at least partially, and blocks the at least one suction port on the cylinder head cover by way of a slider in order to form an increased dead space in a region of the cylinder head.

2. The power conservation device according to claim 1 , wherein the actuator is a pneumatically controlled actuator comprising an actuating piston guided substantially parallel to a plane of the valve plate in the region of the cylinder head cover, the actuating piston being subjected to a control pressure.

3. The power conservation device according to claim 2 , wherein the actuating piston is guided in a bore in the cylinder head cover.

4. The power conservation device according to claim 2 , further comprising a return spring configured to bias the actuating piston into an initial position corresponding to a working position of the piston compressor when the control pressure is not acting on the actuating piston.

5. The power conservation device according to claim 2 , wherein the actuating piston acts via a driver pin coupled thereto on a pivoted lever spindle, the pivoted lever spindle rotating the suction lamella between the working position and the idling position, and
the actuating piston acting via the driver pin coupled thereto on the slider which closes the at least one suction port.

6. The power conservation device according to claim 3 , wherein the actuating piston acts via a driver pin coupled thereto on a pivoted lever spindle, the pivoted lever spindle rotating the suction lamella between the working position and the idling position, and
the actuating piston acting via the driver pin coupled thereto on the slider which closes the at least one suction port.

7. The power conservation device according to claim 1 , wherein the slider that closes the at least one suction port is configured as a pivoted slider that is pivotally attached to the cylinder head cover.

8. The power conservation device according to claim 1 , wherein the slider is provided with a minimum air valve in the region that closes the at least one suction port.

9. The power conservation device according to claim 8 , wherein the minimum air valve is configured as a reed valve, the reed valve comprising a minimum air valve stop, formed as an aperture at an end of the slider, the aperture having a valve reed interacting therewith.

10. The power conservation device according to claim 1 , wherein the at least one suction opening in the valve plate is a plurality of suction openings formed in the valve plate which are arranged in a circular ring shape and interact with the suction lamella, which is configured as a disc-shaped rotary lamella having apertures and openings.

11. The power conservation device according to claim 10 , wherein the adjacent pressure valve cross sections are a plurality of pressure valve cross sections formed in the valve plate which are also arranged in a circular ring shape and interact alternately with the disc-shaped rotary lamella in a valve manner.

Assignees

• Knorr Bremse Systeme Fuer Nutzfahrzeuge Gmbh

Inventors

• Mellar Joerg

Classifications

• F04B7/0007

  and having a rotating movement · CPC title

• F04B39/08

  Actuation of distribution members · CPC title

• F04B49/243

  by keeping open the inlet valve · CPC title

• F04B7/0061

  for a rotating member · CPC title

• F04B7/0046

  for rotating distribution members · CPC title