Softening apparatus

Patent metadata

Field	Value
Publication number	US-10071917-B2
Application number	US-201514666736-A
Country	US
Kind code	B2
Filing date	Mar 24, 2015
Priority date	Mar 28, 2014
Publication date	Sep 11, 2018
Grant date	Sep 11, 2018

Abstract

A softening apparatus including an ion exchanger that is repeatedly regenerated using electrolyzed hydrogen ions (H + ). The softening apparatus includes a regeneration unit configured to produce regeneration water including hydrogen ions (H + ) by electrolyzing water, a softening unit including an ion exchanger regenerated by receiving the regeneration water and configured to convert raw water including hardness components into soft water, and a controller configured to control the regeneration unit to produce regeneration water having a pH of 2 to 4. The ion exchanger has a Si/Al ratio of 1 to 5 and includes an inner pore with a diameter greater than 4 nm.

First claim

What is claimed is:

1. A softening apparatus comprising:
a housing configured to receive raw water;
a regenerator provided in the housing and configured to produce regeneration water comprising hydrogen ions (H + ) by electrolyzing the raw water;
a softener provided in the housing and comprising an ion exchanger configured to be regenerated by the regeneration water produced in the housing by the regenerator and configured to convert the raw water comprising hardness components into soft water, the ion exchanger comprising zeolite Y having acid resistance against electrolyzed water having a pH of 2 to 4; and
a controller configured to control the softener to convert the raw water into soft water and determine a time-point to initiate regeneration, and when the time-point to initiate regeneration is determined, to discharge the soft water from the housing, to receive raw water into the housing onto the regenerator and the softener, to control the regenerator to produce the regeneration water having a pH of 2to 4 to regenerate the ion exchanger in the housing while the regeneration water having a pH of 2 to 4 is produced in the housing, and to discharge the regeneration water from the housing.

2. The softening apparatus according to claim 1 , wherein the ion exchanger has a Si/Al ratio of 1 to 5.

3. The softening apparatus according to claim 1 , wherein the ion exchanger has an inner pore.

4. The softening apparatus according to claim 3 , wherein the inner pore has a diameter greater than 4 nm.

5. The softening apparatus according to claim 1 , wherein the ion exchanger is used in at least one form selected from the group consisting of powder form, bead form, and fiber form.

6. The softening apparatus according to claim 1 , wherein the ion exchanger is used in a form adhered to a fibrous or porous polymer.

7. The softening apparatus according to claim 6 , wherein the porous polymer is formed of a material comprising polypropylene (PP).

8. The softening apparatus according to claim 1 , wherein the regenerator comprises electrodes disposed in the housing.

9. The softening apparatus according to claim 8 , wherein the controller controls power applied to the electrodes to allow the regenerator to produce regeneration water having the pH of 2 to 4.

10. The softening apparatus according to claim 1 , wherein the controller controls the regeneration water to periodically be supplied to the ion exchanger.

11. The softening apparatus according to claim 1 , further comprising a hardness sensor configured to sense hardness of soft water discharged from the softener,
wherein the controller determines the time-point to initiate regeneration when an output of the hardness sensor reaches a preset first reference for hardness.

12. The softening apparatus according to claim 1 , further comprising an electrical conductivity sensor configured to sense electrical conductivity of soft water discharged from the softener,
wherein the controller determines the time-point to initiate regeneration when an output of the electrical conductivity sensor reaches a preset second reference for electrical conductivity.

13. The softening apparatus according to claim 1 , further comprising a flow rate sensor configured to sense flow rate of soft water discharged from the softener,
wherein the controller determines the time-point to initiate regeneration when an output of the flow rate sensor reaches a preset third reference for flow rate.

14. The softening apparatus according to claim 1 , further comprising a pH sensor configured to sense the pH of the regeneration water.

15. The softening apparatus according to claim 14 , wherein the controller receives data sensed by the pH sensor and controls the regenerator to produce the regeneration water having the pH of 2 to 4.

16. The softening apparatus according to claim 1 , further comprising:
a pH sensor disposed in the interior space and configured to sense the pH of the regeneration water, wherein
based on data sensed by the pH sensor, the controller controls power applied to the electrodes to produce the regeneration water having the pH of 2 to 4.

17. A method of controlling a softening apparatus comprising a housing configured to receive raw water, a regenerator provided in the housing and configured to produce regeneration water comprising hydrogen ions (H+) by electrolyzing the raw water, and a softener provided in the housing and comprising an ion exchanger configured to be regenerated by the regeneration water produced in the housing by the regenerator and configured to convert the raw water comprising hardness components into soft water, the ion exchanger comprising zeolite Y having acid resistance against electrolyzed water having a pH of 2 to 4, the method comprising:
controlling the softener to convert the raw water into soft water;
determining a time-point to initiate regeneration of the ion exchanger; and
when the time-point to initiate regeneration of the ion exchanger is determined,
discharging the soft water from the housing;
receiving raw water into the housing onto the regenerator and the softener;
controlling the regenerator to produce regeneration water having a pH of 2 to 4 to regenerate the ion exchanger in the housing while the regeneration water having a pH of 2 to 4 is produced in the housing; and
discharging the regeneration water from the housing.

18. The method according to claim 17 , wherein:
the regenerator comprises electrodes, and
the producing of the regeneration water having the pH of 2 to 4 when the time-point to initiate regeneration of the ion exchanger is determined comprises controlling power applied to the electrodes such that the regenerator produces the regeneration water having the pH of 2 to 4.

19. The method according to claim 17 , wherein:
the softening apparatus further comprises a pH sensor configured to sense the pH of the regeneration water, and
the producing of regeneration water having the pH of 2 to 4 when the time-point to initiate regeneration of the ion exchanger is determined comprises producing the regeneration water having the pH of 2 to 4 by receiving data sensed by the pH sensor.

20. The method according to claim 17 , wherein:
the softening apparatus further comprises a hardness sensor configured to sense hardness of soft water discharged from the softener, and
the determining of the time-point to initiate regeneration comprises determining the time-point to initiate regeneration when an output from the hardness sensor reaches a preset first reference for hardness.

21. The method according to claim 17 , wherein:
the softening apparatus further comprises an electrical conductivity sensor configured to sense electrical conductivity of soft water discharged from the softener, and
the determining of the time-point to initiate regeneration comprises determining the time-point to initiate regeneration when an output from the electrical conductivity sensor reaches a preset second reference for electrical conductivity.

22. The method according to claim 17 , wherein:
the softening apparatus further comprises a flow rate sensor configured to sense flow rate of soft water discharged from the softener, and
the determining of the time-point to initiate regeneration comprises determining the time-point to initiate regeneration when an output from the flow rate sensor reaches a preset third reference for flow rate.

23. A method of controlling a softening apparatus inc

Assignees

• Samsung Electronics Co Ltd
• Inha Ind Partnership Inst

Inventors

• Lim Chang Bae
• Ahn Wha-Seung
• Kim Da Eun
• Park Hee-Jin
• Jung Moon Il
• Jeong In Jo

Classifications

• C02F1/4618

  for producing "ionised" acidic or basic water · CPC title

• B01J49/30

  Electrical regeneration · CPC title

• C02F2209/005

  Processes using a programmable logic controller [PLC] · CPC title

• C02F2209/055

  Hardness · CPC title

• C02F2001/46185

  only anodic or acidic water, e.g. for oxidizing or sterilizing · CPC title