Printing method for printing multi-material 3D model

Patent metadata

Field	Value
Publication number	US-10071524-B2
Application number	US-201615146808-A
Country	US
Kind code	B2
Filing date	May 4, 2016
Priority date	Mar 9, 2016
Publication date	Sep 11, 2018
Grant date	Sep 11, 2018

Abstract

A printing method for printing a multi-material 3D model comprises the following steps: perform a slicing process on a multi-material 3D object to generate the multi-material object slices and the object slices of a useful object; compute a material-switching point and a retrieving point during the slicing process; print the multi-material object slices of a multi-material 3D model with one of the materials; when print to the material-switching point, switch to another different material and print useful objects with the material used before the material switching; when print to the retrieving point, print the multi-material object slices with the material used after the material switching; and repeat the above steps until completing the multi-material 3D model printing. The present disclosed example prints the useful object via the remaining materials after the material switching which effectively reduces the cost with of multi-materials printing.

First claim

What is claimed is:

1. A printing method for printing a multi-material 3D model, comprising following steps:
a) performing a slicing process on a multi-material 3D object to generate a plurality of multi-material object slices corresponding to a main body structure of a multi-material 3D model and a plurality of auxiliary object slices corresponding to an auxiliary structure of the multi-material 3D model;
b) computing at least one material-switching point of the multi-material object slices and at least one retrieving point of the auxiliary object slices during the slicing process;
c) printing the multi-material object slices with one of a plurality of materials;
d) when printing to the material-switching point of the multi-material object slices, switching to another different material, and printing the auxiliary object slices with a remaining material of the material used before the material switching;
e) when printing to the retrieving point of the auxiliary object slices, continuing to print the multi-material object slices from the material-switching point of the multi-material object slices with the material used after the material switching; and
f) repeating the step d and the step e until completing the multi-material 3D model printing,
wherein the step b comprises following steps:
b1) computing the material-switching points of the multi-material object slices, wherein the material-switching points corresponds to the junctions of a plurality of portions of the multi-material object slices, the adjacent portions respectively correspond to the materials of different colors or the materials of different composing materials;
b2) computing the retrieving points of the auxiliary object slices according to an estimated remaining material quantity, wherein the retrieving points respectively corresponds to the material-switching points; and
b3) computing a printing path going through the material-switching points and the retrieving points.

2. The printing method for printing a multi-material 3D model of claim 1 , wherein the auxiliary structure is an internal supporting structure or an external supporting structure of the multi-material 3D model.

3. The printing method for printing a multi-material 3D model of claim 1 , wherein the step a comprises following steps:
a1) obtaining the multi-material 3D object;
a2) performing the slicing process on the multi-material 3D object to generate the multi-material object slices and the auxiliary object slices; and
a3) sending a warning when determining a total quantity estimate of the remaining material exceeds total quantity estimate of the material of the auxiliary object slices.

4. The printing method for printing a multi-material 3D model of claim 1 , wherein the step c comprises a step c1: controlling a nozzle to print the multi-material object slices along the printing path; the step d comprises a step d1: when the nozzle moving to one of the material-switching points along the printing path, switching to another different material, moving the nozzle to the corresponding retrieving point along the printing path, and controlling the nozzle to print the auxiliary object slices along the printing path with the remaining materials of the materials used before the material switching.

5. The printing method for printing a multi-material 3D model of claim 4 , wherein the step e comprises a step e1: when the nozzle moving to another retrieving point along the printing path, moving the nozzle along the printing path to the material-switching point upon switching the materials, and continuing to print the multi-material object slices along the printing path with the materials after the material switching.

6. The printing method for printing a multi-material 3D model of claim 1 , wherein the step c is determining the material corresponding one of a plurality of portions of the multi-material object slices, and printing the corresponding portion of the multi-material object slices with the materials along a printing path determined during the slicing process, the printing path going through the material-switching point and the retrieving point; the step e is continuing to print another portion of the same multi-material object slices along the printing path.

7. The printing method for printing a multi-material 3D model of claim 6 , wherein the step d comprises following steps:
d2) when printing to the material-switching point of the multi-material object slices along the printing path, switching to another material corresponding to another portion of the same multi-material object slice; and
d3) printing the auxiliary object slice of the same slice height along the printing path with the remaining materials of the materials used before the material switching.

8. The printing method for printing a multi-material 3D model of claim 7 , wherein the step d further comprises a step d4: when the remaining materials of the materials used before the material switching runs out and the printing of the auxiliary object slices is not completed, continuing to print the auxiliary object slices along the printing path with the materials after the material switching.

9. The printing method for printing a multi-material 3D model of claim 1 , wherein the method comprises a step e0 before the step e: performing scraping for removing the remaining material of a nozzle on the printed auxiliary object slices along a printing path determined during the slicing process.

10. A printing method for printing a multi-material 3D model, comprising following steps:
a) performing a slicing process on a multi-material 3D object and a subordinate 3D object respectively to generate a plurality of multi-material object slices corresponding to a multi-material 3D model and a plurality of subordinate object slices corresponding to a subordinate 3D model;
b) computing at least one material-switching point of the multi-material object slices and at least one retrieving point of the subordinate object slices during the slicing process;
c) printing the multi-material object slices with one of a plurality of materials;
d) when printing to the material-switching point of the multi-material object slices, switching to another different material, and printing the subordinate object slices with a remaining material of the material used before the material switching;
e) when printing to the retrieving point of the subordinate object slices, continuing to print the multi-material object slices from the material-switching point of the multi-material object slices with the material used after the material switching; and
f) repeating the step d and the step e until completing the multi-material 3D model printing,
wherein the step b comprises following steps:
b1) computing the material-switching points of the multi-material object slices, wherein the material-switching points corresponds to the junctions of a plurality of portions of the multi-material object slices, the adjacent portions respectively correspond to the materials of different colors or the materials of different composing materials;
b2) computing the retrieving points of the subordinate object slices according to an estimated remaining material quantity, wherein the retrieving points respectively corresponds to the material-switching points; and
b3) computing a printing path going through the material-switching points and the retrieving points.

11. The printing method for printing a multi-material 3D model of claim 10 , wherein the multi-material 3D object is a hollow object; the step a is installing the subordinate object slices inside the multi-material object slices.

12. The printing method for printing a

Assignees

• Xyzprinting Inc
• Kinpo Elect Inc

Inventors

• Chang Yu-Chuan
• Ho Kwan
• Lee Yang-Teh

Classifications

• B33Y10/00 Primary

  Processes of additive manufacturing · CPC title

• B29L2031/608

  Honeycomb structures · CPC title

• B29C64/393 Primary

  for controlling or regulating additive manufacturing processes · CPC title

• B29C31/10

  of several materials · CPC title

• B29K2067/046

  PLA, i.e. polylactic acid or polylactide · CPC title