Impression-taking pad and a method for taking an impression of an ear canal

Patent metadata

Field	Value
Publication number	US-10070235-B2
Application number	US-201515507507-A
Country	US
Kind code	B2
Filing date	Aug 27, 2015
Priority date	Sep 23, 2014
Publication date	Sep 4, 2018
Grant date	Sep 4, 2018

Abstract

This invention relates to an impression-taking pad (10) for taking an impression (20) of an ear canal (30) by an impression-taking material, having a lateral end (el) to be arranged away from a tympanic membrane (35) in said ear canal (30); and a medial end (em) to be arranged proximate to said tympanic membrane (35). The impression-taking pad (10) comprises an outer body (2) tapering from said lateral end (el) to said medial end (em). The impression-taking pad (10) further comprises an inner body (3) for releasable engagement with a tool (11, 12) for visual inspection of the ear canal (30), the inner body (3) being configured to support insertion of the impression-taking pad (10) in the ear canal (30) by the tool (11, 12). The impression-taking pad (10) comprises a duct (5) at least partially defined by the inner body (3), forming at least part of an optical path for visual inspection of the ear canal (30); wherein the optical path further comprises an inspection window (6), closing said duct (5), configured to support inspection of the ear canal (30) during the insertion of the impression-taking pad (10) in the ear canal (30); The impression-taking pad (10) is further configured to form an integral part of said impression (20). The present invention also relates to a method of taking an impression by the above defined impression-taking pad (10); as well as to a correlated impression-taking system comprising an aptly modified tool (11, 12) to cooperate with such an impression-taking pad (10).

First claim

The invention claimed is:

1. An impression-taking pad for use with impression-taking material, a visual inspection tool, and an ear having an ear canal and a tympanic membrane, the impression-taking pad comprising:
a resilient outer body defining a lateral end, a medial end, an outer surface that tapers from the lateral end to the medial end and that is configured to engage the ear canal, and an outer body opening that extends through the medial end of the resilient outer body;
an inner body configured to releasably engage the visual inspection tool during insertion of the outer body into the ear canal;
a duct at least partially defined by the inner body and including a medial end; and
an at least translucent inspection window associated with the medial end of the duct and located within the resilient outer body;
wherein the outer body opening, duct, and inspection window together define an optical path.

2. The impression-taking pad claimed in claim 1 , wherein
the inspection window is formed from an optically transparent material.

3. The impression-taking pad claimed in claim 1 , wherein
the duct defines a longitudinal axis; and
the inspection window includes a front surface that lies in a plane that is substantially perpendicular to the longitudinal axis.

4. The impression-taking pad according to claim 1 , wherein
the duct defines a longitudinal axis; and
the inspection window includes a front surface that lies in a plane that is not perpendicular to the longitudinal axis.

5. The impression-taking pad claimed in claim 4 , wherein
the plane is oriented at an angle within the range of 8° to 45° relative to the longitudinal axis.

6. The impression-taking pad claimed in claim 1 , wherein
the inspection window and the inner body are parts of the same one-piece structure.

7. The impression-taking pad claimed in claim 1 , wherein
the inspection window is attached to the inner body and extends across the duct.

8. The impression-taking pad claimed in claim 1 , wherein
the inspection window includes a front surface that is coated with antireflective material.

9. The impression-taking pad claimed in claim 1 , wherein
at least a region of the inner body that is adjacent to the inspection window is formed from a transparent material and/or is formed from a translucent material and/or is coated with an antireflective material.

10. The impression-taking pad claimed in claim 1 , wherein
the inspection tool includes an aural speculum; and
the inner body includes a locking interface configured to releasably engage the aural speculum.

11. The impression-taking pad claimed in claim 10 , wherein
the locking interface includes an anti-rotational device configured to prevent changes in angular position of the inner body relative to the aural speculum.

12. The impression-taking pad claimed in claim 1 , further comprising:
a pressure relief tube and/or a removal device.

13. The impression-taking pad claimed in claim 12 , wherein
the inner body includes an attachment for the pressure relief tube and/or removal device.

14. The impression-taking pad claimed in claim 1 , wherein
the inner body and the outer body are parts of the same one-piece structure.

15. The impression-taking pad claimed in claim 1 , wherein
the inspection tool includes an aural speculum; and
the inner body includes a joint configured to couple the inner body to the aural speculum.

16. The impression-taking pad claimed in claim 1 , wherein
the outer body includes an inner surface with scallop-like protrusions.

17. An impression-taking system for use with impression-taking material, a visual inspection tool, and an ear having an ear canal and a tympanic membrane, the impression-taking system comprising:
the impression-taking pad claimed in claim 1 ; and
a visual inspection tool including an aural speculum;
wherein the inner body of the impression-taking pad is configured to releasably engage the visual inspection tool during insertion into the ear canal.

18. The impression-taking system of claim 17 , wherein
the outer body and the ear canal form a directional force-fit coupling when the impression-taking pad is compressed within the ear canal; and
the inner body of the impression-taking pad and the aural speculum form a directional force-fit coupling that is weaker than the directional force-fit coupling between the outer body and the ear canal when retracting the aural speculum from the ear canal.

19. A method of taking an impression of an ear canal, comprising the steps of:
mounting the impression-taking pad claimed in claim 1 onto a visual inspection tool;
inserting the impression-taking pad into the ear canal with the visual inspection tool until the medial end of the resilient outer body is adjacent to the tympanic membrane and, during at least a portion of the insertion, collecting visual information regarding the ear canal;
filling the ear canal with impression-taking material up to the impression-taking pad;
letting the impression-taking material cure within the ear canal to become integral with the impression-taking pad and form an impression; and
removing the impression from the ear canal.

20. The method of claim 19 , further comprising the step of:
collecting visual information comprises collecting visual information through the impression taking pad with the visual inspection tool.

21. The method of claim 19 , wherein
inserting the impression-taking pad into the ear canal comprises deforming the resilient outer body in such a manner that the impression-taking pad locations within the ear canal will remain unchanged during removal of the visual inspection tool from the ear canal.

Assignees

• Sonova Ag

Inventors

• Schwarzlos-Sooprayen Jana-Kosima
• Karamuk Erdal
• Probst Daniel
• Thumm Natasha

Classifications

• B29C64/393

  for controlling or regulating additive manufacturing processes · CPC title

• H04R2225/77

  Design aspects, e.g. CAD, of hearing aid tips, moulds or housings · CPC title

• H04R25/652 Primary

  Ear tips; Ear moulds (hybrid ear moulds or post-processing thereof for their customisation H04R25/659) · CPC title

• H04R25/658

  Manufacture of housing parts · CPC title

• B29C39/44

  Measuring, controlling or regulating · CPC title