Fuel cell system and method of controlling the same

Patent metadata

Field	Value
Publication number	US-10069158-B2
Application number	US-201514705566-A
Country	US
Kind code	B2
Filing date	May 6, 2015
Priority date	Dec 24, 2014
Publication date	Sep 4, 2018
Grant date	Sep 4, 2018

Abstract

A fuel cell system and a method of controlling the fuel cell system are provided. The fuel cell system includes at least one bypass valve that is disposed between a passage in an inlet of a fuel cell stack and a bypass passage that is branched from the passage within the inlet and that is connected to a discharge port of the fuel cell stack. In addition, a controller bypasses air supplied from an air blower to the discharge port by adjusting an opening degree of the bypass valve.

First claim

What is claimed is:

1. A method of controlling the fuel cell system, comprising:
estimating, by a controller, after an ignition is turned off or after hydrogen is supplied by a Wakeup, hydrogen concentrations in an air supply system and an air discharge system, based on a pressure of hydrogen measured at an anode; and
adjusting, by the controller, an opening degree of at least one bypass valve when a vehicle is subsequently started, based on the estimated hydrogen concentrations,
wherein the air discharge system includes an air discharge part that discharges air from a fuel cell stack,
wherein the air supply system includes a cathode of the fuel cell stack, a humidifier, and an air blower,
wherein the fuel cell system includes the at least one bypass valve disposed between a passage within an inlet of the fuel cell stack and a bypass passage branched from the passage within the inlet and connected to a discharge port of the fuel cell stack; and the controller configured to bypass air supplied from the air blower to the discharge port by adjusting the opening degree of the at least one bypass valve,
wherein estimating the hydrogen concentrations includes predicting, by the controller, by measuring a time elapsed after the ignition is turned off or elapsed after hydrogen is supplied by the Wakeup, that the hydrogen concentrations in the air supply system and the air discharge system have been increased when the measured time is between a first reference time period and a second reference time period, and
wherein in adjusting the opening degree of the bypass valve, air supplied from the air blower is bypassed to the discharge port of the fuel cell stack by adjusting the opening degree of the bypass valve when the hydrogen concentrations are predicted to have been increased.

2. The method for controlling of claim 1 , wherein:
estimating the hydrogen concentrations includes: predicting, by the controller, based on measuring a time elapsed after the ignition is turned off or elapsed after hydrogen is supplied by the Wakeup, that the hydrogen concentrations in the air supply system and the air discharge system will be increased when the measured time is greater than a first reference time period; and
in adjusting the opening degree of the bypass valve, air supplied from the air blower is bypassed to the discharge port of the fuel cell stack by adjusting the opening degree of the bypass valve when the hydrogen concentrations are predicted to be increased.

3. The method for controlling of claim 1 , wherein:
estimating the hydrogen concentrations includes predicting, by the controller, by measuring an elapsed time after the ignition is turned off or after hydrogen is supplied by the Wakeup, that the hydrogen concentrations in the air supply system and the air discharge system will be decreased when the measured time is greater than a second reference time period; and
in adjusting the opening degree of the bypass valve, air supplied from the air blower is not bypassed to a discharge port of the fuel cell stack by adjusting the opening degree of the bypass valve when the hydrogen concentrations are predicted to be decreased.

4. The method for controlling of claim 1 , wherein the adjustment of the opening degree of the bypass valve includes varying, by the controller, an amount of air bypassed to the discharge port by adjusting the opening degree of the bypass valve based on the estimated hydrogen concentrations.

5. The method for controlling of claim 4 , wherein the adjustment of the opening degree of the bypass valve includes increasing, by the controller, the amount of air bypassed to the discharge port by increasing the opening degree of the bypass valve as the estimated hydrogen concentrations are increased.

6. The method for controlling of claim 4 , wherein the adjustment of the opening degree of the bypass valve includes increasing, by the controller, the amount of air bypassed to the discharge port by increasing a time period during which the opening degree of the bypass valve is adjusted as the estimated hydrogen concentrations are increased.

7. The method for controlling of claim 4 , wherein the estimated hydrogen concentrations are proportional to a pressure of hydrogen measured at an anode when supply of hydrogen from an exterior is stopped.

8. The method for controlling of claim 4 , wherein the estimated hydrogen concentrations are proportional to an amount of purged hydrogen when hydrogen purging occurs after the ignition is turned off.

9. The method for controlling of claim 2 , wherein if hydrogen purging occurs after the ignition is turned off, the first reference time period is set to be less than the first reference time period set when the hydrogen purging does not occur.

10. The method for controlling of claim 3 , wherein the second reference time period is decreased as an inflow of air from an exterior to a fuel cell stack is increased.

11. The method for controlling of claim 10 , wherein the increase in the inflow of air from the exterior is determined by a value measured by an air flow sensor, or determined by whether a temperature of the fuel cell stack increases or whether an air shutoff valve for preventing inflow of air from the exterior operates.

12. The method for controlling of claim 3 , wherein the second reference time period is increased as a pressure of hydrogen at an anode is increased, and the second reference time period is decreased as the pressure of hydrogen at the anode is decreased, the pressure of hydrogen being measured at the anode when supply of hydrogen from an exterior is stopped.

13. The method for controlling of claim 3 , wherein the second reference time period set when hydrogen purging occurs after the ignition is turned off is greater than the second reference time period set when the hydrogen purging does not occur.

14. The method for controlling of claim 1 , wherein the first reference time period is decreased as an amount of hydrogen crossover from an anode to a cathode of a fuel cell stack is increased.

15. The method for controlling of claim 1 , wherein the second reference time period is increased as a pressure of hydrogen at an anode is increased, and the second reference time period is decreased as the pressure of hydrogen at the anode is decreased, the pressure of hydrogen being measured at the anode when supply of hydrogen from an exterior is stopped.

16. The method for controlling of claim 1 , wherein the second reference time period is decreased as an inflow of air from outside to a fuel cell stack is increased.

17. The method for controlling of claim 1 , wherein the second reference time period is increased as a pressure of hydrogen at an anode is increased, and the second reference time period is decreased as the pressure of hydrogen at the anode is decreased, the pressure of hydrogen being measured at the anode when supply of hydrogen from an exterior is stopped.

18. The method for controlling of claim 1 , wherein the second reference time period set when hydrogen purging occurs after the ignition is turned off is greater than the second reference time period set when the hydrogen purging does not occur.

Assignees

• Hyundai Motor Co Ltd

Inventors

• Kwon Sang Uk
• Jeon Soon Il
• Yoon Sung Gone
• Kim Sae Hoon

Classifications

• H01M2250/20

  Fuel cells in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M8/04231

  Purging of the reactants · CPC title

• H01M8/04388

  of anode reactants at the inlet or inside the fuel cell · CPC title

• H01M8/04328

  of anode reactants at the inlet or inside the fuel cell · CPC title

• H01M8/04477

  of the electrolyte · CPC title