Exhaust gas mixer

Patent metadata

Field	Value
Publication number	US-10066530-B2
Application number	US-201514943620-A
Country	US
Kind code	B2
Filing date	Nov 17, 2015
Priority date	Nov 17, 2015
Publication date	Sep 4, 2018
Grant date	Sep 4, 2018

Abstract

Systems are provided for a mixer. In one example, the mixer may include tubes and an outer pipe configured to receive exhaust gas.

First claim

The invention claimed is:

1. An exhaust mixer comprising:
a plurality of first cylindrical tubes spaced away from a central axis of an exhaust pipe, each of the first tubes comprising openings facing radially outward from the central axis;
a plurality of second cylindrical tubes spaced away from the central axis and the first tubes, wherein the second tubes are downstream of and angularly offset to the first tubes; and
an outer pipe coupled to an outside of the exhaust pipe, the first tubes, second tubes, and outer pipe symmetric about the central axis.

2. The mixer of claim 1 , wherein the second tubes comprise upstream-facing inner openings proximal to the central axis and outer openings proximal to the exhaust pipe facing radially outward from the central axis.

3. The mixer of claim 1 , wherein the outer pipe comprises downstream openings, where the downstream openings are proximal to the exhaust pipe, downstream of the first and second tubes relative to an exhaust flow, and facing radially inward to the central axis.

4. The mixer of claim 1 , wherein the first tubes and the second tubes are physically and fluidly coupled to the outer pipe.

5. The mixer of claim 4 , wherein the first tubes, the second tubes, and the outer pipe are hollow with an interior passage located therebetween.

6. The mixer of claim 5 , wherein the openings of the first tubes, openings of the second tubes, and openings of the outer pipe fluidly couple an exhaust passage to the interior passage.

7. The mixer of claim 5 , wherein the interior passage of the first and second tubes is located within the exhaust pipe and the interior passage of the outer pipe is located outside the exhaust pipe.

8. The mixer of claim 1 , wherein the second tubes are angularly offset to the first tubes by 45° along the central axis.

9. The mixer of claim 1 , wherein there are no other openings in the outer pipe, the first tubes, and the second tubes other than those specified, where closed ends of the tubes are spaced away from the central axis, and where there is no obstruction along the central axis between the tube ends.

10. An exhaust gas mixer, comprising:
an upstream end having first tubes;
a central portion having second tubes spaced away from the upstream end, wherein the second tubes are rotated about a central axis of an exhaust pipe relative to the first tubes; and
an outer pipe physically coupled to an outside of the exhaust pipe and to the first and second tubes.

11. The exhaust gas mixer of claim 10 , wherein the first tubes, the second tubes, and the outer pipe are each hollow and fluidly coupled to exhaust flow in the exhaust pipe.

12. The exhaust gas mixer of claim 10 , wherein the first tubes and the second tubes are spaced away from the central axis, where the first tubes create four separate tubes at the upstream end and the second tubes create four separate tubes along the central portion.

13. The exhaust gas mixer of claim 10 , wherein the first tubes and the second tubes extend radially inward from the outer pipe toward the central axis.

14. The exhaust gas mixer of claim 10 , wherein the first tubes are longer than the second tubes.

15. The exhaust gas mixer of claim 10 , wherein the first tubes, the second tubes, and the outer pipe are non-rotatably fixed to the exhaust pipe.

16. The exhaust gas mixer of claim 10 , wherein the first tubes, the second tubes, and the outer pipe are stationary, static mixer components.

17. The exhaust gas mixer of claim 10 , wherein the first tubes, the second tubes, and the outer pipe each comprise openings facing a direction perpendicular to the central axis that fluidly couple an interior passage to an exhaust passage.

18. An exhaust gas mixer comprising:
an outer pipe located outside of an exhaust pipe and fluidly coupled to an exhaust passage;
first tubes extending from the outer pipe into the exhaust passage, where each of the first tubes comprises two openings located proximal to an end of each of the first tubes distal to the outer pipe; and
second tubes extending from the outer pipe into the exhaust passage, where each of the second tubes comprises two outer openings and one inner opening, the two outer openings are proximal to the outer pipe and the inner opening is distal to the outer pipe, wherein the outer pipe comprises downstream openings extending through an entire thickness of the exhaust pipe and radially misaligned with the first and second tubes.

Assignees

• Ford Global Tech Llc

Inventors

• Zhang Xiaogang

Classifications

• F01N3/2066

  Selective catalytic reduction [SCR] · CPC title

• F01N2470/08

  Exhaust gas passages being formed between the walls of an outer shell and an inner chamber · CPC title

• F01N3/2892 Primary

  Exhaust flow directors or the like, e.g. upstream of catalytic device · CPC title

• F01N2240/20

  a flow director or deflector · CPC title

• B01F5/0644

  Operations & Transport · mapped topic