Washing machine with ball balancer and method of controlling vibration reduction thereof

Patent metadata

Field	Value
Publication number	US-10066333-B2
Application number	US-201514628751-A
Country	US
Kind code	B2
Filing date	Feb 23, 2015
Priority date	Feb 21, 2014
Publication date	Sep 4, 2018
Grant date	Sep 4, 2018

Abstract

A washing machine having a ball balancer to reduce vibration generated during dehydrating process and a vibration controlling method thereof are disclosed. In a washing machine having a ball balancer, a dehydrating process starts while residual water having a preset water level remains in the tub without draining water completely when entering the dehydrating process, and the quantity of residual water is set differently according to eccentricity so that excessive vibrations of a tub may be reduced using the weight of the residual water while passing through a resonant point. Speed of a motor is maintained at a preset speed lower than the resonant point for a preset time to release balls in the ball balancer so that excessive vibrations of the tub generated by concentrated balls and unbalanced laundry may be surely reduced. After passing through the resonant point, the residual water is drained to reduce drain noise and to prevent delay of dehydrating time.

First claim

What is claimed is:

1. A method comprising:
controlling, by a controller of a washing machine, a drain motor of the washing machine to drain water in a tub of the washing machine to a first water level and maintain the water in the tub at the first water level,
controlling, by the controller, the washing motor to rotate a drum in the tub of the washing machine at a first speed while the water in the tub is maintained at the first water level,
determining, by the controller, a degree of eccentricity of the tub based on a detected vibration of the tub while the drum is rotated at the first speed,
determining, by the controller, a residual water level according to the determined degree of eccentricity of the tub,
controlling, by the controller, the drain motor to drain the water in the tub from the first water level to the determined residual water level and maintain the water in the tub at the residual water level,
controlling, by the controller, the washing motor to rotate the drum at a second speed, higher than the first speed, for a predetermined time while the water in the tub is maintained at the residual water level,
after the predetermined time has passed, controlling, by the controller, the washing motor to rotate the drum at a third speed higher than the second speed, and
when a speed of a rotation of the drum is greater than or equal to the third speed, controlling, by the controller, the drain motor to drain the water in the tub to empty the tub.

2. A washing machine comprising:
a tub to accommodate water;
a drum rotatably installed in the tub;
a washing motor configured to rotate the drum;
a vibration sensor configured to detect a vibration of the tub;
a drain motor configured to drain the water in the tub; and
a control unit configured to:
control the drain motor to drain the water in the tub to a first water level and maintain the water in the tub at the first water level,
control the washing motor to rotate the drum at a first speed while the water in the tub is maintained at the first water level,
determine a degree of eccentricity of the tub based on the detected vibration of the tub while the drum is rotated at the first speed,
determine a residual water level according to the determined degree of eccentricity of the tub,
control the drain motor to drain the water in the tub from the first water level to the determined residual water level and maintain the water in the tub at the residual water level,
control the washing motor to rotate the drum at a second speed, higher than the first speed, for a predetermined time while the water in the tub is maintained at the residual water level,
after the predetermined time has passed, control the washing motor to rotate the drum at a third speed higher than the second speed, and
when a speed of a rotation of the drum is greater than or equal to the third speed, control the drain motor to drain the water in the tub to empty the tub.

3. The washing machine according to claim 2 , wherein the first speed is lower than a predetermined resonant speed.

4. The washing machine according to claim 3 , wherein the predetermined resonant speed corresponds to a maximum vibration of the tub.

5. The washing machine according to claim 3 , wherein the second speed is lower than the predetermined resonant speed.

6. The washing machine according to claim 3 , wherein the third speed is higher than the predetermined resonant speed.

7. The washing machine according to claim 2 , further comprising:
a ball balancer accommodating a liquid to stabilize the rotation of the drum,
wherein balls contained in the ball balancer are released while the drum is rotated at the second speed for the predetermined time.

8. The washing machine according to claim 7 , wherein the washing motor is configured to rotate the drum in one direction at the second speed.

9. The washing machine according to claim 8 , wherein the washinq motor is controlled to rotate at the first speed while the water in the tub is drained from the first water level to the determined residual water level.

10. The washing machine according to claim 7 , further comprising:
a liquid balancer to stabilize the rotation of the drum,
wherein the ball balancer and the liquid balancer are installed at an upper side and a lower side of the drum, respectively.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Kim Sung Jong
• Wong Yee Lee
• Kang Jeong Hoon

Classifications

• D06F2204/084

  Textiles & Paper · mapped topic

• D06F2202/085

  Textiles & Paper · mapped topic

• D06F2222/00

  Textiles & Paper · mapped topic

• D06F2204/065

  Textiles & Paper · mapped topic

• D06F37/225 Primary

  Damping vibrations by displacing, supplying or ejecting a material, e.g. liquid, into or from counterbalancing pockets · CPC title