Additive manufacturing system, modeling-data providing apparatus and providing method

Patent metadata

Field	Value
Publication number	US-10065375-B2
Application number	US-201515309961-A
Country	US
Kind code	B2
Filing date	Jun 3, 2015
Priority date	Jun 4, 2014
Publication date	Sep 4, 2018
Grant date	Sep 4, 2018

Abstract

An additive manufacturing system includes an additive manufacturing apparatus and a modeling-data providing apparatus. The modeling-data providing apparatus includes: a dividing unit configured to divide modeling data into n packets of transmission data; and a data transmitting unit configured to transmit the n packets of the transmission data to the additive manufacturing apparatus in series. The data transmitting unit is configured to confirm receipt, by a deletion-signal receiving unit, of a deletion signal indicating deletion of an ith packet of the n packets of the transmission data, and subsequently transmit an i+1th packet of the n packets of the transmission data to the additive manufacturing apparatus.

First claim

The invention claimed is:

1. An additive manufacturing system, comprising:
an additive manufacturing apparatus configured to manufacture a 3D object by laminating a modeling material; and
a modeling-data providing apparatus configured to provide modeling data to the additive manufacturing apparatus,
wherein the modeling-data providing apparatus comprises:
a dividing unit configured to divide the modeling data corresponding to the 3D object into n packets of transmission data, where n is a positive integer equal to or greater than two;
a data transmitting unit configured to transmit the n packets of the transmission data to the additive manufacturing apparatus in series; and
a deletion-signal receiving unit configured to receive a deletion signal indicating deletion of the transmission data from the additive manufacturing apparatus, each time a packet of the transmission data sent by the data transmitting unit is deleted from the additive manufacturing apparatus,
wherein the additive manufacturing apparatus comprises:
a data receiving unit for receiving each packet of the transmission data transmitted from the data transmitting unit;
a modeling unit configured to perform a modeling process on the basis of each packet of the transmission data received by the data receiving unit;
a data deleting unit configured to delete each packet of the transmission data each time the modeling unit performs the modeling process on the basis of a packet of the transmission data; and
a deletion-signal transmitting unit configured to transmit the deletion signal indicating deletion of a packet of the transmission data to the deletion-signal receiving unit each time the data deleting unit deletes a packet of the transmission data, and
wherein the data transmitting unit is configured to confirm receipt, by the deletion-signal receiving unit, of the deletion signal indicating deletion of an i th packet of the n packets of the transmission data, and subsequently transmit an i+1 th packet of the n packets of the transmission data to the additive manufacturing apparatus, where i is a positive integer less than n,
wherein the dividing unit is configured to divide the modeling data according to a division limiting condition due to at least one of shape, size, or material of the 3D object,
wherein the dividing unit is configured to divide the modeling data according to the division limiting condition even within a single layer of the modeling material to be laminated, and
wherein the dividing unit is configured to set a boundary plane for division along a longitudinal direction of the layer and a main scanning direction of the modeling unit is set along a longitudinal direction of the layer, in a case where the dividing unit divides the modeling data within a single layer of the modeling material to be laminated.

2. The additive manufacturing system according to claim 1 ,
wherein the dividing unit is configured to divide the modeling data into units each of which corresponds to one layer of the modeling material to be laminated.

3. The additive manufacturing system according to claim 1 ,
wherein the dividing unit is configured to divide the modeling data into units each of which corresponds to a plurality of layers of the modeling material to be laminated.

4. A modeling-data providing apparatus for providing modeling data to an additive manufacturing apparatus configured to manufacture a 3D object by laminating a modeling material, the modeling-data providing apparatus comprising:
a dividing unit configured to divide modeling data corresponding to the 3D object into n packets of transmission data, where n is a positive integer equal to or greater than two;
a data transmitting unit configured to transmit the n packets of the transmission data to the additive manufacturing apparatus in series; and
a deletion-signal receiving unit configured to receive a deletion signal indicating deletion of a packet of the transmission data from the additive manufacturing apparatus, each time a packet of the transmission data sent by the data transmitting unit is deleted from the additive manufacturing apparatus,
wherein the data transmitting unit is configured to confirm receipt, by the deletion-signal receiving unit, of the deletion signal indicating deletion of an i th packet of the n packets of the transmission data, and subsequently transmit an i+1 th packet of the n packets of the transmission data to the additive manufacturing apparatus, where i is a positive integer less than n,
wherein the dividing unit is configured to divide the modeling data according to a division limiting condition due to at least one of shape, size, or material of the 3D object,
wherein the dividing unit is configured to divide the modeling data according to the division limiting condition even within a single layer of the modeling material to be laminated, and
wherein the dividing unit is configured to set a boundary plane for division along a longitudinal direction of the layer, and a main scanning direction of the modeling unit is set along a longitudinal direction of the layer in a case where the dividing unit divides the modeling data within a single layer of the modeling material to be laminated.

5. A method of providing modeling data for an additive manufacturing apparatus configured to manufacture a 3D object by laminating a modeling material, the method at least comprising:
a dividing step of dividing modeling data corresponding to the 3D object into n packets of transmission data, where n is a positive integer equal to or greater than two; and
a data transmitting step of transmitting the n packets of the transmission data to the additive manufacturing apparatus in series,
wherein the data transmitting step comprises:
an i th transmitting step of transmitting an i th packet of the n packets of the transmission data to the additive manufacturing apparatus, where i is a positive integer less than n; and
an i+1 th transmitting step of transmitting an i+1 th packet of the n packets of the transmission data to the additive manufacturing apparatus after confirming receipt of a deletion signal indicating deletion of the i th packet of the transmission data from the additive manufacturing apparatus,
wherein the dividing step includes dividing the modeling data according to a division limiting condition due to at least one of shape, size, or material of the 3D object,
wherein the dividing step includes dividing the modeling data according to the division limiting condition even within a single layer of the modeling material to be laminated,
wherein the dividing step includes setting a boundary plane for division along a longitudinal direction of the layer and setting a main scanning direction of the modeling unit along a longitudinal direction of the layer in a case where the modeling data is to be divided within a single layer of the modeling material to be laminated.

Assignees

• Mitsubishi Hitachi Power Sys

Inventors

• Yagita Hiroyuki
• Okada Yui
• Ishikawa Hiroaki
• Hyodo Jun
• Esashi Hiroyuki

Classifications

• B33Y50/00 Primary

  Data acquisition or data processing for additive manufacturing · CPC title

• B29C64/386

  Data acquisition or data processing for additive manufacturing · CPC title

• G05B2219/49007

  Making, forming 3-D object, model, surface · CPC title

• B33Y50/02

  for controlling or regulating additive manufacturing processes · CPC title

• G05B2219/35134

  3-D cad-cam · CPC title