Abnormality diagnosis apparatus for particulate filter

Patent metadata

Field	Value
Publication number	US-10065140-B2
Application number	US-201615083472-A
Country	US
Kind code	B2
Filing date	Mar 29, 2016
Priority date	Apr 2, 2015
Publication date	Sep 4, 2018
Grant date	Sep 4, 2018

Abstract

Embodiments of the present disclosure improve the accuracy of abnormality diagnosis of a particulate filter using the output value of a PM sensor provided downstream of the particulate filter in an exhaust passage. A configuration of the invention compares a change rate of an output value of the PM sensor prior to execution of a filter diagnosis process of diagnosing an abnormality of the filter based on the output value of the PM sensor, with a reference value and determines whether a filter abnormality process is to be performed. A higher value is set to the reference value, which is to be compared with the change rate of the output value of the PM sensor, in the case where the deposition amount of PM between electrodes of the PM sensor is expected to be large, compared with the case where the deposition amount of PM is expected to be small.

First claim

What is claimed is:

1. An abnormality diagnosis apparatus for a particulate filter that is provided in an exhaust passage of an internal combustion engine to trap particulate matter (PM) included in exhaust gas, the abnormality diagnosis apparatus comprising:
a PM sensor that is provided downstream of the particulate filter in the exhaust passage and is configured to have a pair of electrodes as a sensor element and output a signal corresponding to a deposition amount of PM between the electrodes when electrical continuity is established between the electrodes by deposition of PM between the electrodes, the PM sensor being configured such that a larger deposition amount of PM between the electrodes provides a higher variation in output value of the PM sensor relative to an increase in deposition amount of PM between the electrodes;
a controller comprising at least one processor, the controller being programmed to perform a sensor recovery process of removing PM depositing between the electrodes of the PM sensor, and to perform a filter diagnosis process of diagnosing an abnormality of the particulate filter based on an output value of the PM sensor at a time when a predetermined determination time period has elapsed since a predetermined PM deposition restart time, which is a time when deposition of PM between the electrodes of the PM sensor is restarted after completion of the sensor recovery process; and
a monitor unit that is configured to continuously monitor an output signal of the PM sensor after the PM deposition restart time, wherein
the controller is programmed to determine that the filter diagnosis process is not to be performed when a sensor output change rate becomes higher than a predetermined determination change rate before elapse of the determination time period since the PM deposition restart time, wherein the sensor output change rate is a variation in output value of the PM sensor monitored by the monitor unit per unit increase in reference deposition amount of PM, wherein the reference deposition amount of PM is an estimated value of the deposition amount of PM between the electrodes of the PM sensor on the assumption that the particulate filter is in a predetermined reference state, or a variation in output value of the PM sensor monitored by the monitor unit per unit time; and
the controller is programmed to set a higher value to the determination change rate, which is to be compared with the sensor output change rate, in a case where the deposition amount of PM between the electrodes of the PM sensor is expected to be large at a corresponding time to the sensor output change rate, compared with a case where the deposition amount of PM is expected to be small at the corresponding time to the sensor output change rate.

2. The abnormality diagnosis apparatus for the particulate filter according to claim 1 ,
wherein the sensor output change rate is the variation in the output value of the PM sensor monitored by the monitor unit per unit increase in the reference deposition amount of PM, and
the controller is programmed to set a higher value to the determination change rate, which is to be compared with the sensor output change rate, in a case where the reference deposition amount of PM is large at the corresponding time to the sensor output change rate, compared with a case where the reference deposition amount of PM is small at the corresponding time to the sensor output change rate.

3. The abnormality diagnosis apparatus for the particulate filter according to claim 1 ,
wherein the PM sensor is configured to provide an output value corresponding to a value of electric current flowing between the electrodes and to increase the output value with an increase in deposition amount of PM between the electrodes,
the sensor output change rate is the variation in the output value of the PM sensor monitored by the monitor unit per unit increase in the reference deposition amount of PM and is calculated as a ratio of a difference between output values of the PM sensor at two times that are different from each other by a predetermined interval to a difference between reference deposition amounts of PM at the two times, and
the controller is programmed to set a higher value to the determination change rate, which is to be compared with the sensor output change rate, in a case where a first output value that is an output value at an earlier time between the output values of the PM sensor at the two times used to calculate the sensor output change rate is large, compared with a case where the first output value is small.

4. The abnormality diagnosis apparatus for the particulate filter according to claim 1 ,
wherein the PM sensor is configured to provide an output value corresponding to a value of resistance between the electrodes and to decrease the output value with an increase in deposition amount of PM between the electrodes,
the sensor output change rate is the variation in the output value of the PM sensor monitored by the monitor unit per unit increase in the reference deposition amount of PM and is calculated as a ratio of a difference between output values of the PM sensor at two times that are different from each other by a predetermined interval to a difference between reference deposition amounts of PM at the two times, and
the controller is programmed to set a higher value to the determination change rate, which is to be compared with the sensor output change rate, in a case where a first output value that is an output value at an earlier time between the output values of the PM sensor at the two times used to calculate the sensor output change rate is small, compared with a case where the first output value is large.

5. The abnormality diagnosis apparatus for the particulate filter according to claim 1 ,
wherein the sensor output change rate is the variation in the output value of the PM sensor monitored by the monitor unit per unit time, and
the controller is programmed to set a higher value to the determination change rate, which is to be compared with the sensor output change rate, in a case where a long time has elapsed since the PM deposition restart time, compared with a case where a short time has elapsed since the PM deposition restart time.

6. The abnormality diagnosis apparatus for the particulate filter according to claim 1 ,
wherein the sensor output change rate is the variation in the output value of the PM sensor monitored by the monitor unit per unit increase in the reference deposition amount of PM,
the abnormality diagnosis apparatus further comprising:
a differential pressure sensor that is configured to output a signal corresponding to a difference in exhaust pressure between upstream and downstream of the particulate filter, wherein
the controller is programmed to further perform a filter recovery process, the filter recovery process being a process of removing PM depositing on the particulate filter; and
a state of the particulate filter is estimated based on an output value of the differential pressure sensor at a time when the filter recovery process performed by the controller is completed prior to execution of the sensor recovery process by the controller, and the reference deposition amount of PM is estimated on the assumption that the particulate filter is in the estimated state specified as the reference state.

Assignees

• Toyota Motor Co Ltd

Inventors

• Takaoka Kazuya
• Kidokoro Toru

Classifications

• F01N2550/04

  Filtering activity of particulate filters · CPC title

• F01N11/00 Primary

  Monitoring or diagnostic devices for exhaust-gas treatment apparatus · CPC title

• B01D46/0086 Primary

  Filter condition indicators · CPC title

• F01N2560/05

  the means being a particulate sensor · CPC title

• F01N2900/1606

  Particle filter loading or soot amount · CPC title