Image forming apparatus and photoconductor evaluation method

Patent metadata

Field	Value
Publication number	US-10061250-B2
Application number	US-201715805182-A
Country	US
Kind code	B2
Filing date	Nov 7, 2017
Priority date	Nov 30, 2016
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

An image forming apparatus includes a photoconductor, a charger, an exposure device, a transfer device, a first and a second surface voltmeter, and a processor. At the first rotation of the photoconductor, the charger charges a charge area on the photoconductor, the exposure device exposes a part of an exposure area in an axial direction of the photoconductor, and the transfer device charges an exposed and unexposed area. At the second rotation, the charger charges the charge area, and the exposure device exposes the exposed and unexposed area at the first rotation. After the exposure at the second rotation, the first surface voltmeter measures a surface potential V 1 of the unexposed area at the first rotation, and the second surface voltmeter measures a surface potential V 2 of the exposed area at the first rotation. The processor evaluates a life of the photoconductor based on the surface potentials V 1 and V 2.

First claim

What is claimed is:

1. An image forming apparatus comprising:
at least one photoconductor being rotatable and having a surface including a charge area and an exposure area;
a charger to charge the charge area on the surface of the photoconductor;
an exposure device to form an electrostatic latent image on the exposure area on the surface of the photoconductor after the charger charges the charge area on the surface of the photoconductor;
a transfer device to transfer onto a recording medium a toner image obtained by developing the electrostatic latent image;
a first surface voltmeter to measure a first surface potential of the photoconductor;
a second surface voltmeter to measure a second surface potential of the photoconductor, the second surface voltmeter disposed at a position different from a position of the first surface voltmeter in an axial direction of the photoconductor; and
a processor to control the photoconductor to be rotated at a predetermined timing,
at a first rotation of the photoconductor, the processor causing:
the charger to charge the charge area,
the exposure device to expose a part of the exposure area in the axial direction of the photoconductor, and
the transfer device to charge an exposed area and an unexposed area on the photoconductor,

at a second rotation of the photoconductor, the processor causing:
the charger to charge the charge area, and
the exposure device to expose the exposed area and the unexposed area at the first rotation of the photoconductor, and
after the exposure at the second rotation, the first surface voltmeter to measure the first surface potential of the unexposed area on the photoconductor at the first rotation, and the second surface voltmeter to measure the second surface potential of the exposed area on the photoconductor at the first rotation to evaluate a life of the photoconductor based on the first surface potential and the second surface potential.

2. The image forming apparatus according to claim 1 ,
wherein the processor determines whether the photoconductor has reached an end of life according to a result of comparison between a predetermined threshold value and a difference value between the first surface potential and the second surface potential.

3. The image forming apparatus according to claim 2 ,
wherein if the processor determines that the photoconductor has not reached an end of life, the processor predicts a time when the photoconductor will reach the end of life.

4. The image foiling apparatus according to claim 3 , further comprising a memory to store preset aging variation data indicating a relation between a cumulative number of rotations of the photoconductor and a standard difference value,
wherein the processor predicts the time when the photoconductor will reach the end of life based on the difference value and the preset aging variation data.

5. The image forming apparatus according to claim 2 , further comprising:
a memory to store preset aging variation data indicating a relation between a cumulative number of rotations of the photoconductor and a standard difference value,
wherein, when a difference between the difference value and the standard difference value of the preset aging variation data corresponding to the difference value is equal to or greater than a predetermined value, at a third rotation of the photoconductor after elapse of a predetermined time from an end of the second rotation of the photoconductor or after a predetermined number of rotations of the photoconductor from an end of the second rotation of the photoconductor, the processor causes:
the charger to charge the charge area; and
the exposure device to expose a part of the exposure area in the axial direction of the photoconductor; and
the transfer device to charge an exposed area and an unexposed area on the photoconductor, and

at a fourth rotation of the photoconductor, the processor causes:
the charger to charge the charge area; and
the exposure device to expose the exposed area and the unexposed area at the third rotation of the photoconductor,
wherein, after the exposure at the fourth rotation, the processor causes the first surface voltmeter to measure the first surface potential of the unexposed area on the photoconductor at the third rotation, and the second surface voltmeter to measure the second surface potential of the exposed area of the photoconductor at the third rotation to evaluate the life of the photoconductor based on the first surface potential and the second surface potential measured at the fourth rotation of the photoconductor.

6. The image forming apparatus according to claim 1 ,
wherein the processor evaluates the life of the photoconductor based on the first surface potential and the second surface potential that are measured while varying a range of the exposed area in the axial direction of the photoconductor at the first rotation of the photoconductor.

7. The image forming apparatus according to claim 1 ,
wherein the at least one photoconductor includes:
a first photoconductor; and
a second photoconductor; and

wherein the processor evaluates a life of the first photoconductor separately from a life of the second photoconductor.

8. The image forming apparatus according to claim 1 , further comprising
a notification device to notify an evaluated result of the life of the photoconductor by the processor.

9. The image forming apparatus according to claim 8 ,
wherein the at least one photoconductor includes a plurality of interchangeable photoconductors, and
wherein the processor determines whether the plurality of interchangeable photoconductors reach ends of life according to a result of comparison between a predetermined threshold value and a difference value between the first surface potential and the second surface potential, and
if the processor determines that the photoconductors do not reach ends of life,
the processor
predicts the time when the photoconductors will reach end of life;
determines which of remaining lives of the photoconductors is the shortest and which of remaining lives of the photoconductors is the longest; and
causes the notification device to prompt exchanging between the photoconductor having the shortest remaining life and the photoconductor having the longest remaining life.

10. A photoconductor evaluation method for evaluating a photoconductor provided in an image forming apparatus, the photoconductor evaluation method comprising:
charging a charge area on a surface of the photoconductor to a first polarity at a first rotation of the photoconductor at a predetermined timing;
exposing a part of an exposure area in an axial direction of the photoconductor to form an electrostatic latent image after charging the charge area on the surface of the photoconductor;
charging an exposed area and an unexposed area of the exposure area to a second polarity that is opposite the first polarity;
charging the charge area on the surface of the photoconductor to the first polarity at a second rotation of the photoconductor;
exposing the exposed area and the unexposed area at the first rotation of the photoconductor;
measuring a first surface potential of the unexposed area on the photoconductor at the first rotation and a second surface potential of the exposed area on the photoconductor at the first rotation; and
evaluating a life of the photoconductor based on the first surface potential and the second surface potential.

Assignees

• Nii Daisuke
• Saito Noriyasu
• Egawa Kazuhiro
• Ricoh Co Ltd

Inventors

• Nii Daisuke
• Saito Noriyasu
• Egawa Kazuhiro

Classifications

• G03G15/55 Primary

  Self-diagnostics; Malfunction or lifetime display · CPC title

• G03G15/505

  Detecting the speed, e.g. for continuous control of recording starting time · CPC title

• G03G15/5037 Primary

  the characteristics being an electrical parameter, e.g. voltage · CPC title

• G03G15/553

  Monitoring or warning means for exhaustion or lifetime end of consumables, e.g. indication of insufficient copy sheet quantity for a job · CPC title