Tank device, a vehicle, and a method for evaluating an output of a pressure sensor

Patent metadata

Field	Value
Publication number	US-10060897-B2
Application number	US-201514879834-A
Country	US
Kind code	B2
Filing date	Oct 9, 2015
Priority date	Oct 24, 2014
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

This tank device comprises a fuel gas tank that stores fuel gas to be supplied to a gas consuming device, a first pressure sensor that detects the gas pressure when the fuel gas tank is filled with gas, a second pressure sensor that detects the pressure of the fuel gas supplied from the fuel gas tank to the gas consuming device, and a sensor output evaluation unit. The sensor output evaluation unit determines the gas pressure differential between the gas pressure detected by the first pressure sensor when the fuel gas tanks is filled with gas and the gas pressure detected by the second pressure sensor when the fuel gas is first supplied from the fuel gas tank to the gas consuming device after the gas filling, makes a judgment that there is not an output abnormality is any of the first and second pressure sensors if the gas pressure differential is within a given threshold value, and makes a judgement that there is an output abnormality in either of the first and second pressure sensors if the gas pressure differential is beyond the given threshold value.

First claim

What is claimed is:

1. A tank device comprising:
a fuel gas tank that stores fuel gas to be supplied to a gas consuming device;
a first pressure sensor that detects the gas pressure when the fuel gas is filled in the fuel gas tank;
a second pressure sensor that detects the as pressure of the fuel gas to be supplied from the fuel gas tank to the gas consuming device in a gas supply pipeline extending from the fuel gas tank to the gas consuming device;
a sensor output evaluation unit that determines a gas pressure differential between the gas pressure detected by the first pressure sensor when fuel gas tank is filled with gas and the gas pressure detected by the second pressure sensor when fuel gas is first supplied from the fuel gas tank to the gas consuming device after the gas filling, and makes a judgment that there is not an output abnormality in any of the first and second pressure sensors if the gas pressure differential is within a given threshold value, and makes a judgment that there is an output abnormality in either of the first and second pressure sensors if the gas pressure differential is beyond the given threshold value; and
multiple fuel gas tanks and a tank operation unit that operates to use the multiple fuel gas tanks in sequence for supplying gas to the gas consuming device, wherein
the sensor output evaluation unit stores the gas pressure detected by the first pressure sensor when the fuel gas tank is fill up, determines a gas pressure differential between the gas pressure detected by the first gas pressure sensor that has been stored and the gas pressure detected by the second gas pressure sensor when the fuel gas is supplied from the fuel gas tank to the gas consuming device after the gas filling, the fuel gas tank is started to use for gas supply by the tank operation unit, and makes a judgment of no output abnormality in any of the first pressure sensor and second pressure sensor if the gas pressure differential is within a given threshold value.

2. The tank device in accordance with claim 1 , wherein the first pressure sensor detects the gas pressure of the fuel gas in the gas filling pipeline for filling gas in the fuel gas tank under a closed condition of a receptacle of a gas filling nozzle installed at one end of the pipeline.

3. A vehicle comprising:
the tank device in accordance with claim 2 ; and
a battery that is charged by electric power generated in a fuel cell using the fuel gas supplied from the fuel gas tank.

4. The tank device in accordance with claim 1 , wherein the gas consuming device is a fuel cell.

5. A vehicle comprising:
the tank device in accordance with claim 4 ; and
a battery that is charged by electric power generated in the fuel cell using the fuel gas supplied from the fuel gas tank.

6. A vehicle comprising:
the tank device in accordance with claim 1 ; and
a battery that is charged by electric power generated in a fuel cell using the fuel gas supplied from the fuel gas tank.

7. A tank device comprising:
a fuel gas tank that stores fuel gas to be supplied to a gas consuming device;
a first pressure sensor that detects the gas pressure when the fuel gas is filled in the fuel gas tank;
a second pressure sensor that detects the gas pressure of the fuel as to be sup lied from the fuel gas tank to the gas consuming device in a gas supply pipeline extending from the fuel gas tank to the gas consuming device;
a sensor output evaluation unit that determines a gas pressure differential between the gas pressure detected by the first pressure sensor when fuel gas tank is filled with gas and the gas pressure detected by the second pressure sensor when fuel gas is first supplied from the fuel gas tank to the gas consuming device after the gas filling, and makes a judgment that there is not an output abnormality in any of the first and second pressure sensors if the gas pressure differential is within a given threshold value, and makes a judgment that there is an output abnormality in either of the first and second pressure sensors if the gas pressure differential is beyond the given threshold value; and
a battery supplying an electric power to the first and second pressure sensors,
wherein the sensor output evaluation unit does not make any judgment on the output abnormality using the detected gas pressure or clears the judgment of the output abnormality made by using the detected gas pressure, under a situation where an output voltage of the battery is lower than a predetermined voltage.

8. A vehicle comprising:
the tank device in accordance with claim 7 ; and
a battery that is charged by electric power generated in a fuel cell using the fuel gas supplied from the fuel gas tank.

9. The tank device in accordance with claim 7 , wherein the first pressure sensor detects the gas pressure of the fuel gas in the gas filling-pipeline for filling gas in the fuel gas tank under a closed condition of a receptacle of a gas filling nozzle installed at one end of the pipeline.

10. The tank device in accordance with claim 7 , wherein the gas consuming device is a fuel cell.

11. A tank device comprising:
a fuel gas tank that stores fuel gas to be supplied to a gas consuming device;
a first pressure sensor that detects a gas pressure when the fuel gas is filled in the fuel gas tank;
a first temperature sensor that detects a fuel gas temperature in the fuel gas tank when the fuel gas tank is filled;
a second gas pressure sensor that detects a pressure of the fuel gas to be supplied from the fuel gas tank to the gas consuming device in a gas supply pipeline extending from the fuel gas tank to the gas consuming device;
a second temperature sensor that detects a fuel gas temperature in the fuel gas tank when the fuel gas is supplied to the gas consuming device; and
a sensor output evaluation unit that determines a gas volume differential between a gas volume in the fuel gas tank obtained from the gas pressure detected by the first pressure sensor when gas is filled in the fuel gas tank and the temperature detected by the first temperature sensor and a gas volume in the fuel gas tank obtained from the gas pressure detected by the second pressure sensor when the fuel gas is first supplied from the fuel gas tank to the gas consuming device after the gas filling and the temperature detected by the second temperature sensor, makes a judgment that is not an output abnormality in any of the first and second pressure sensors if the gas volume differential is within a given threshold value, and makes a judgment that there is an output abnormality in at least one of the first and second pressure sensors if the gas volume differential is beyond the given threshold value.

12. An output evaluation method of a pressure sensor used for detecting a pressure in a fuel gas tank that stores fuel gas to be supplied to a gas consuming device, comprising:
obtaining a first fuel gas pressure of the fuel gas tank detected by a first pressure sensor, the first fuel gas pressure being the fuel gas pressure in the fuel gas tank when the fuel gas tank is filled;
obtaining a second fuel gas pressure of the fuel gas tank when the fuel gas is first supplied from the fuel gas tank to a gas consuming device after the fuel gas filling, by detecting the fuel gas pressure in a gas supply pipeline extending from the fuel gas tank to the gas consuming device by a second pressure sensor;
determining a gas pressure differential between the first fuel gas pressure obtained and the second fuel gas pressure obtained, and making a judgment that there is not an output abnormality in any of the first and second pressure sensors if the gas pressure differential is within a gi

Assignees

• Toyota Motor Co Ltd

Inventors

• Saito Hiromu

Classifications

• H01M8/04992

  characterised by the implementation of mathematical or computational algorithms, e.g. feedback control loops, fuzzy logic, neural networks or artificial intelligence · CPC title

• G01N33/0031

  comprising two or more sensors, e.g. a sensor array · CPC title

• G01N33/225 Primary

  Gaseous fuels, e.g. natural gas · CPC title

• B60L50/72

  Constructional details of fuel cells specially adapted for electric vehicles · CPC title

• B60L58/32

  for controlling the temperature of fuel cells, e.g. by controlling the electric load · CPC title