Electrochemical sensor for determining an analyte concentration

Patent metadata

Field	Value
Publication number	US-10060877-B2
Application number	US-201615013094-A
Country	US
Kind code	B2
Filing date	Feb 2, 2016
Priority date	Aug 8, 2006
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

The invention relates to an electrochemical sensor for the determination of a concentration of at least one analyte in a medium, in particular a body tissue and/or a body fluid, to an apparatus that includes the electrochemical sensor, and to a use of the electrochemical sensor, and finally to a method for producing it. The electrochemical sensor has an isolation element and at least two electrodes. The at least two electrodes comprise at least one working electrode and at least one further electrode, in particular at least one counter electrode and/or at least one reference electrode. The at least two electrodes run parallel to one another and form an electrochemical measuring cell of the electrochemical sensor.

First claim

What is claimed is:

1. An electrochemical sensor for the continuous determination of a concentration of at least one analyte in a body tissue or a body fluid, the electrochemical sensor having an isolation element and at least two electrodes, the at least two electrodes comprising a working electrode and at least one of a counter electrode and a reference electrode, wherein at least one of the electrodes is at least partially formed as a wire-shaped electrode having a circumferential electrode surface configured to be exposed to the body tissue or the body fluid and wherein the sensor is configured to be implanted in the body tissue and/or subcutaneously inserted and wherein the sensor further comprises a membrane layer covering the at least two electrodes wherein the membrane layer is biocompatible and at least partially permeable to the at least one analyte; and
wherein the isolation element comprises a cross-section having a design selected from the group consisting of Y-shaped, cross-shaped, and star-shaped.

2. The electrochemical sensor of claim 1 wherein the isolation element comprises a profiled shape and has at least two holding compartments for the at least two electrodes, wherein the at least two electrodes extend along the isolation element in respective ones of the at least two holding compartments.

3. The electrochemical sensor of claim 1 wherein the electrodes are at least partially embedded in an isolation material.

4. The electrochemical sensor of claim 3 wherein the electrodes are completely embedded in an isolation material.

5. The electrochemical sensor of claim 3 wherein the isolation material is an electrically non-conducting material.

6. The electrochemical sensor of claim 5 wherein the isolation material is plastic.

7. The electrochemical sensor of claim 1 wherein the electrodes are aligned with one another at least in one section in a parallel arrangement.

8. The electrochemical sensor of claim 7 wherein the electrodes are arranged along their lengths in a parallel arrangement.

9. The electrochemical sensor of claim 1 wherein the sensor comprises an Ag/AgCl reference/counter electrode.

10. The electrochemical sensor of claim 1 wherein the membrane layer comprises a polyurethane membrane layer.

11. The electrochemical sensor of claim 1 wherein the at least one working electrode is at least partly enveloped by a reagent medium configured for the determination of the concentration of the at least one analyte.

12. The electrochemical sensor of claim 1 wherein the at least two electrodes are enveloped at least partly by at least one layer of an immobilization medium, either individually or in the form of an electrode pack.

13. The electrochemical sensor of claim 12 wherein the immobilization medium is at least partly permeable to the at least one analyte.

14. The electrochemical sensor of claim 12 wherein the immobilization medium comprises a polymer material.

15. The electrochemical sensor of claim 1 wherein the isolation element comprises an electrically insulating polymer.

16. The electrochemical sensor of claim 1 wherein the at least one working electrode comprises an electrode material that is suitable for an electron penetration reaction and for a current transport and includes at least one material from the group comprising gold, silver, palladium, platinum or carbon, and wherein the electrode material is at least partly enveloped by at least one reagent medium that has at least one material selected from the group consisting of an electro-redox catalyst for reducing the overvoltage, a mediator, an enzyme as a specific catalyst for the analyte to be detected, carbon, and a polymer binder material, and wherein the at least one reagent medium is surrounded at least partly by an immobilization medium.

17. The electrochemical sensor of claim 1 wherein at least one counter electrode is provided and comprises a material selected from the group consisting of gold, silver, palladium, platinum or carbon.

18. The electrochemical sensor of claim 1 wherein at least one reference electrode is provided and comprises Ag coated on its surface with AgCl and is enveloped at least partly by an immobilization medium.

19. An apparatus for the determination of a concentration of at least one analyte in a body tissue or a body fluid, the apparatus comprising at least one electrochemical sensor as claimed in claim 1 and further comprising at least one measuring device configured for measuring one or both of a voltage and a current between the at least one working electrode and the at least one counter electrode or the at least one reference electrode, the apparatus further comprising an insertion head or an insertion aid.

20. The apparatus of claim 19 wherein the electrochemical sensor is connected to an electrical connection including a positive locking part.

21. The apparatus of claim 20 wherein the electrical connection comprises at least two electrical connections corresponding to the respective electrical contacts with the surfaces of the at least one working electrode and the at least one counter electrode or the at least one reference electrode.

22. The apparatus of claim 20 wherein the electrical connection comprises one of an insulation displacement connection, an insertion aid, and a hollow needle.

23. The electrochemical sensor of claim 1 further comprising an insulating polymer providing a barrier layer for the at least two electrodes.

24. The electrochemical sensor of claim 23 wherein the insulating polymer is selected from the group consisting of polyester, polyethylene, polypropylene and polyurethane.

25. An electrochemical sensor for the continuous determination of a concentration of at least one analyte in a body tissue or a body fluid, the electrochemical sensor having an isolation element and at least two electrodes, the at least two electrodes comprising a working electrode and at least one of a counter electrode and a reference electrode, wherein at least one of the electrodes is at least partially formed as a wire-shaped electrode having a circumferential electrode surface configured to be exposed to the body tissue or the body fluid and wherein the sensor is configured to be implanted in the body tissue and/or subcutaneously inserted and wherein the sensor further comprises a membrane layer covering the at least two electrodes wherein the membrane layer is biocompatible and at least partially permeable to the at least one analyte; and
wherein the membrane layer coats the entire circumference of the circumferential electrode surface of each of the at least two electrodes.

26. An electrochemical sensor for the continuous determination of a concentration of at least one analyte in a body tissue or a body fluid, the electrochemical sensor having an isolation element and at least two electrodes, the at least two electrodes comprising a working electrode and at least one of a counter electrode and a reference electrode, wherein at least one of the electrodes is at least partially formed as a wire-shaped electrode having a circumferential electrode surface configured to be exposed to the body tissue or the body fluid and wherein the sensor is configured to be implanted in the body tissue and/or subcutaneously inserted and wherein the sensor further comprises a membrane layer covering the at least two electrodes wherein the membrane layer is biocompatible and at least partiall

Assignees

• Roche Diabetes Care Inc

Inventors

• Bainczyk Gregor
• Marquant Michael

Classifications

• A61B5/14532

  for measuring glucose, e.g. by tissue impedance measurement · CPC title

• G01N27/3272

  Test elements therefor, i.e. disposable laminated substrates with electrodes, reagent and channels (optical biosensors G01N33/52) · CPC title

• G01N27/4166 Primary

  measuring a particular property of an electrolyte · CPC title

• C25D5/48

  After-treatment of electroplated surfaces · CPC title

• Y10T29/49204

  Contact or terminal manufacturing · CPC title