Device and method for measuring distortion defects in a manufactured float glass strip

Patent metadata

Field	Value
Publication number	US-10060858-B2
Application number	US-201515313867-A
Country	US
Kind code	B2
Filing date	May 29, 2015
Priority date	Jun 10, 2014
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

The invention relates to a method and a device for the rapid and reliable measuring of distortion defects in a manufactured float glass strip, having the following features: a) a linear inset LED light source ( 5 ) sweeping the breadth of the glass strip ( 4 ) to be examined, said light source having LEDs that are tightly packed one next to the other below a glass strip ( 4 ) to be examined, b) a linear cylindrical lens 8 ) which is arranged in parallel to the entire length of the inset LED light source ( 5 ) and the distance of which to the inset LED light source ( 5 ) is continuously variable, c) a light source ( 2 ) arranged above the glass strip ( 4 ), d) an array of at least 4 CCD cameras arranged above the glass strip ( 4 ), and a two-stage parallel signal evaluation unit.

First claim

The invention claimed is:

1. A device for rapidly and reliably measuring distortion defects in a manufactured float glass strip, comprising:
a linear inset LED light source ( 5 ) positioned below the manufactured float glass strip ( 4 ) to be examined,
said linear inset LED light source having LEDs arranged alongside one another,
wherein the linear inset LED light source comprises at least two types of LEDs having different wavelengths in an arbitrary sequence, and
the linear inset LED light source ( 5 ) is inclined at an acute angle, measured from a perpendicular plane with respect to the manufactured float glass strip,

a cylindrical lens element ( 9 ) arranged linearly and parallel to the entire length of the linear inset LED light source ( 5 ), the distance between said cylindrical lens element and the linear inset LED light source ( 5 ) being adjustable in a continuously variable manner,
wherein said cylindrical lens element is arranged below the manufactured float glass strip ( 4 ) in the plane of a beam path between the linear inset LED luminaire ( 5 ) and an arrangement of at least four CCD cameras ( 1 ) arranged in a series above the manufactured float glass strip ( 4 ),

a light source ( 2 ) arranged above the manufactured float glass strip ( 4 ),
wherein said light source ( 2 ) is inclined at an acute angle, measured from a perpendicular plane with respect to the manufactured float glass strip, and positioned on the same side of the perpendicular plane as the linear inset LED light source ( 5 ),

wherein lenses of said at least four CCD cameras are optionally equipped with a slit diaphragm ( 16 ), a blade diaphragm ( 18 ) and/or a dichroic and/or a trichroic filter,
a controller adapted to carry out a two-stage parallel signal evaluation, wherein bitmaps from all channels are processed in parallel and further data are concomitantly included,
wherein the linear inset LED light source ( 5 ) and the CCD cameras ( 1 ) lie opposite one another relative to the glass strip ( 4 ) to be examined,
wherein the linear inset LED light source ( 5 ) and the CCD cameras ( 1 ) are inclined with respect to one another in their optical connecting axis, and
wherein a lower light source protection element ( 6 ) is mounted areally in front of the linear inset LED light source ( 5 ), and an upper light source protection element ( 3 ) is mounted areally in front the CCD cameras ( 1 ).

2. The device as claimed in claim 1 , wherein the LEDs have a wavelength corresponding to the color green, blue, or both.

3. A method for measuring distortion defects in a manufactured float glass strip, comprising:
irradiating the manufactured float glass strip ( 4 ) to be examined with a linear inset LED light source ( 5 ) arranged below the manufactured float glass strip ( 4 ) to be examined,
said linear inset LED light source having LEDs arranged alongside one another,
wherein the linear inset LED light source comprises at least two types of LEDs having different wavelengths in an arbitrary sequence, and
the linear inset LED light source ( 5 ) is inclined at an acute angle, measured from a perpendicular plane with respect to the manufactured float glass strip to be examined,

adjusting in a continuously variable manner a distance between the linear inset LED light source ( 5 ) and a cylindrical lens element ( 8 ) arranged linearly and parallel to the entire length of the linear inset LED light source ( 5 ),
wherein said cylindrical lens element is arranged below the manufactured float glass strip ( 4 ) in the plane of a beam path between the linear inset LED light source ( 5 ) and an arrangement of at least four CCD cameras ( 1 ) arranged in a series above the manufactured float glass strip ( 4 ),
focusing the beam path to carry out a point imaging of an LED in a measurement plane of a CCD camera ( 1 ) arranged above the manufactured float glass strip ( 4 ),

progressing the manufactured float glass strip ( 4 ) in a production line, and
conducting a two-stage parallel signal evaluation of the manufactured float glass strip ( 4 ), wherein bitmaps from all channels are processed in parallel and further data from the production line are concomitantly included,
wherein the linear inset LED light source ( 5 ) and the CCD cameras ( 1 ) lie opposite one another relative to the glass strip ( 4 ) to be examined,
wherein the linear inset LED light source ( 5 ) and the CCD cameras ( 1 ) are inclined with respect to one another in their optical connecting axis, and
wherein a lower light source protection element ( 6 ) is mounted areally in front of the linear inset LED light source ( 5 ), and an upper light source protection element ( 3 ) is mounted areally in front the CCD cameras ( 1 ).

4. The method as claimed in claim 3 , wherein LEDs having a wavelength corresponding to the color green and LEDs having a wavelength corresponding to the color blue are used.

5. A machine-readable carrier comprising a non-transitory program code of a computer program for performing the method as claimed in claim 3 when the program is executed in a computer.

Assignees

• Grenzebach Maschb Gmbh

Inventors

• Schwab Leonhard

Classifications

• G01N2201/062

  LED's · CPC title

• G01N21/896 Primary

  Optical defects in or on transparent materials, e.g. distortion, surface flaws {in conveyed flat sheet or rod (for other objects G01N21/958)} · CPC title

• G01N21/8903

  using a multiple detector array · CPC title

• G01N21/958 Primary

  Inspecting transparent materials {or objects, e.g. windscreens (for conveyed flat sheet or rod G01N21/896)} · CPC title