Thermally emissive apparatus

Patent metadata

Field	Value
Publication number	US-10060711-B2
Application number	US-200913060213-A
Country	US
Kind code	B2
Filing date	Aug 26, 2009
Priority date	Sep 8, 2008
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

A thermally emissive apparatus ( 2 ) having an electro-thermal heating element ( 6 ) comprising a layer ( 8 ) of a first material having a first resistivity and a plurality of discrete regions ( 10 ) of a second material having a second resistivity substantially lower than that of the first material in electrical contact with the first material. The plurality of regions ( 10 ) of second material are arranged spatially so as to impart a predetermined effective sheet resistivity to the first layer ( 8 ). A plurality of heating elements may be used having a common first layer ( 30 ) of first material, wherein the spatial arrangement of the regions ( 10 ) of second material within a first heating element are optionally different to that within a second heating element. In this configuration the first and second heating elements may emit infrared radiation ( 14 ) having different intensities. The apparatus ( 2 ) finds applications as a thermal target and as an electro-thermal ice protection device.

First claim

The invention claimed is:

1. A thermally emissive apparatus comprising:
an electro-thermal heating element comprising a first layer of a first material having a first sheet resistivity and a second layer comprising a plurality of discrete regions of a second material having a second sheet resistivity lower than that of the first material, the discrete regions of second material being arranged in a spaced relationship to one another within a spatial arrangement and being distributed over an upper surface of the first layer in electrical contact with the first layer such that the discrete regions of second material are electrically connected with each other via the first layer; and
a pair of electrodes for applying a potential difference across the first layer of the heating element to cause an electric current to flow therethrough between the electrodes in use;
wherein area coverage of the first layer of the heating element by the respective discrete regions of second material varies over the upper surface of the first layer such that the effective sheet resistivity of the heating element varies spatially based on overlap between said first material and said second material, providing that when an electric current flows between the electrodes in use the extent of Joulean heating of the heating element varies spatially and a corresponding manner to the effective sheet resistivity of the first layer;
wherein the spatial arrangement of the regions of second material within the heating element is non-uniform over the upper surface of the first layer and wherein at least one of size and shape of the regions of second material varies in at least one direction such that the effective sheet resistivity of the first layer varies spatially in relation to the spatial arrangement of the regions of second material.

2. A thermally emissive apparatus according to claim 1 wherein the spatial variation in effective sheet resistivity of the first layer is arranged so as to provide a substantially uniform current density within the first layer in use.

3. A thermally emissive apparatus according to claim 1 wherein the spatial variation in effective sheet resistivity of the first layer is arranged so as to provide substantially uniform Joulean heating of the heating element during use.

4. A thermally emissive apparatus according to claim 1 arranged in use to emit infrared radiation having an intensity which is substantially uniform spatially over a surface of the heating element.

5. A thermally emissive apparatus according to claim 1 arranged in use to emit infrared radiation having an intensity which varies spatially over a surface of the heating element in relation to the spatial arrangement of the regions of second material.

6. A thermally emissive apparatus according to claim 1 having a plurality of electro-thermal heating elements arranged spatially on a surface thereof, wherein the first layer of first material is common to each of said plurality of heating elements.

7. A thermally emissive apparatus according to claim 6 wherein the plurality of heating elements have at least one common electrical connection.

8. A thermally emissive apparatus according to claim 6 , wherein the plurality of regions of second material have a spatial arrangement which cooperates with the first layer so as to impart a predetermined effective sheet resistivity to the first layer in the vicinity of said spatial arrangement and wherein the spatial arrangement of the regions of second material is the same within said plurality of heating elements.

9. A thermally emissive apparatus according to claim 6 , wherein the plurality of regions of second material have a spatial arrangement which cooperates with the first layer so as to impart a predetermined effective sheet resistivity to the first layer in the vicinity of said spatial arrangement and wherein the spatial arrangement of the regions of second material within a first heating element is different to that within a second heating element.

10. A thermally emissive apparatus according to claim 9 arranged in use to emit infrared radiation having a first intensity from the first heating element and to emit infrared radiation having a second intensity from the second heating element.

11. A thermally emissive apparatus according to claim 1 wherein the thermal emissivity of the regions of second material cooperates with the effective sheet resistivity of the first layer so as to vary the intensity of infrared radiation emitted by the thermally emissive apparatus.

12. A thermally emissive apparatus according to claim 1 adapted in use to emit infrared radiation having a wavelength in the range of 1 μm-100 μm.

13. A thermally emissive apparatus according to claim 1 arranged as a thermal target to simulate the thermal signature of an object.

14. A thermally emissive apparatus according to claim 1 arranged as an electro-thermal ice protection device to provide ice protection of an aerodynamic surface.

15. A thermally emissive apparatus according to claim 1 that emits infrared radiation having a wavelength in the range of 3 μm to 14 μm.

Assignees

• Spooner Christopher Douglas James
• Fixter Greg Peter Wade
• Adams Paul Barrie
• Treen Andrew Shaun
• Qinetiq Ltd

Inventors

• Spooner Christopher Douglas James
• Fixter Greg Peter Wade
• Adams Paul Barrie
• Treen Andrew Shaun

Classifications

• H05B2203/017

  Manufacturing methods or apparatus for heaters · CPC title

• H05B2203/032

  Heaters specially adapted for heating by radiation heating · CPC title

• H05B2203/013

  Heaters using resistive films or coatings · CPC title

• H05B2203/011

  Heaters using laterally extending conductive material as connecting means · CPC title

• H05B3/26

  heating conductor mounted on insulating base {(for transparent areas H05B3/84, H05B3/86)} · CPC title