Air conditioner and method of operating the same

Patent metadata

Field	Value
Publication number	US-10060648-B2
Application number	US-201615232571-A
Country	US
Kind code	B2
Filing date	Aug 9, 2016
Priority date	Aug 11, 2015
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

An conditioner including a compressor that compresses refrigerant, an outdoor unit fan that blows out the air heat-exchanged by an outdoor heat exchanger, a noise sensor that measures noise, a data part that saves noise data measured by the noise sensor, a control part that performs a low noise operation by distinguishing between ambient noise and noise made by the air conditioner based on noise measurements from the noise sensor, wherein the control part sets a target noise level according to the ambient noise, changes the operational settings of the compressor and outdoor unit fan, and controls the operation to ensure that the noise from the air conditioner does not exceed an environmental noise regulatory value.

First claim

What is claimed is:

1. An air conditioner comprising:
a compressor that compresses refrigerant;
an outdoor unit fan that blows out heat-exchanged air by an outdoor heat exchanger;
a noise sensor that measures noise;
a data part that saves noise data measured by the noise sensor; and
a control part that performs a low noise operation by distinguishing between ambient noise and noise made by the air conditioner based on noise measurements from the noise sensor,
wherein the control part sets a target noise level according to the ambient noise, changes operational settings of the compressor and outdoor unit fan, and controls an operation mode to ensure that the noise from the air conditioner does not exceed an environmental noise regulatory value,
wherein the control part changes the operation mode from a normal mode in which a single compressor operates at a high operating frequency to a low noise mode in which a plurality of compressors operate at a low operating frequency to reduce the measured noise.

2. The air conditioner of claim 1 , wherein the control part controls the operation to ensure that a value obtained by subtracting a noise reduction depending on a placement distance of an outdoor unit with respect to the noise sensor from a measured noise level does not exceed the environmental noise regulatory value.

3. The air conditioner of claim 1 , wherein the control part sets the target noise level to a value obtained by adding a predetermined value to an ambient noise level, whereby the predetermined value is based on the placement distance of an outdoor unit with respect to the noise sensor and a set low noise level.

4. The air conditioner of claim 3 , wherein, the control part sets the target noise level to a value obtained by adding either 5 db, 10 db, 20 db, or 30 db to the ambient noise level when the air conditioner operates in the low noise mode.

5. The air conditioner of claim 1 , wherein, the control part changes the operational settings of the compressor and outdoor unit fan when the measured noise is not lower than the environmental noise regulatory value, or when the measured noise is lower than the environmental noise regulatory value but a discharge temperature of an indoor unit of the air conditioner does not meet the target noise level.

6. The air conditioner of claim 1 , wherein the noise sensor continuously measures noise and provides noise data to the control part.

7. The air conditioner of claim 1 , wherein the control part detects noise measured by the noise sensor as ambient noise when the compressor is stopped.

8. The air conditioner of claim 1 , wherein the control part saves the ambient noise as ambient noise data in the data part, extracts a noise pattern for the ambient noise by analyzing the ambient noise data, and controls the operational settings of the compressor and outdoor unit fan based on the noise pattern for the ambient noise.

9. The air conditioner of claim 1 , wherein, when the compressor has been operating for a predetermined period of time, the control part stops the compressor from operating and then detects the noise measured by the noise sensor as ambient noise.

10. The air conditioner of claim 1 , wherein the control part detects whether there is an abnormal noise from the noise measurements and, when an abnormal noise is detected, the control part changes the operational settings of at least one of the compressor, the outdoor unit fan, or a valve.

11. The air conditioner of claim 10 , wherein, when an abnormal noise is detected, the control part outputs an error to an output part.

12. A method of operating an air conditioner having an indoor unit and an outdoor unit, the method comprising:
measuring, by a noise sensor, noise when an operation mode of the outdoor unit is set to a low noise mode;
detecting, by a control part, ambient noise from the measured noise and setting a target noise level according to the ambient noise;
configuring, by the control part, operational settings of a compressor or an outdoor unit fan based on the target noise level;
measuring, by the noise sensor, noise during operation of the outdoor unit after the operational settings of the compressor or the outdoor unit fan have been configured;
determining, by the control part, whether the measured noise is at a low level lower than an environmental noise regulatory value;
determining, by the control part, whether a discharge temperature of an indoor unit meets a set value; and
changing, by the control part, the operational settings of the compressor or the outdoor unit fan when the noise from the outdoor unit is not at a low level or the discharge temperature of the indoor unit does not meet the set value, and
wherein, by the control part, when the operation mode is changed from a normal mode in which a single compressor operates at a high operating frequency, to the low noise mode in which the operational settings of the compressor is changed for a plurality of compressors to operate at a low operating frequency for reducing the measured noise.

13. The method of claim 12 , wherein, when the noise from the outdoor unit is less than the environmental noise regulatory value, the noise is detected as a low-level noise, and the noise from the outdoor unit has a value obtained by subtracting a noise reduction depending on the distance from a measured noise level with respect to the noise sensor.

14. The method of claim 12 , wherein the noise measured by the noise sensor is detected as ambient noise when the compressor is stopped, and saved as ambient noise data.

15. The method of claim 12 , further comprising, when the compressor has been operating for a predetermined period of time, stopping the compressor from operating and then measuring ambient noise by the noise sensor.

16. The method of claim 12 , further comprising:
setting, by the control part, the target noise level to a value obtained by adding either 5 db, 10 db, 20 db, or 30 db to the ambient noise level when the outside unit is operating in the low noise mode.

17. The method of claim 12 , further comprising:
detecting, by the control part, the measured noise as an abnormal noise and outputting an error when the level of the measured noise is greater than or equal to a predetermined value.

18. The method of claim 17 , further comprising:
changing, by the control part, the operational settings of at least one of the compressor, the outdoor unit fan, or a valve, and analyzing the cause of an abnormal noise.

Assignees

• Lg Electronics Inc

Inventors

• Kim Seungyup
• Kim Daehee
• Lee Dongsoo
• Lee Jangwoo

Classifications

• F24F1/40 Primary

  Vibration or noise prevention at outdoor units (for outdoor units compressors F24F1/12) · CPC title

• F24F2130/40

  Noise · CPC title

• F24F11/85

  using variable-flow pumps · CPC title

• F24F13/24 Primary

  Means for preventing or suppressing noise · CPC title

• F24F11/77

  by controlling the speed of ventilators · CPC title