Methods of extracting hydrocarbons from a subterranean formation, and methods of treating a hydrocarbon material within a subterranean formation

Patent metadata

Field	Value
Publication number	US-10060237-B2
Application number	US-201314088339-A
Country	US
Kind code	B2
Filing date	Nov 22, 2013
Priority date	Nov 22, 2013
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

A method of extracting hydrocarbons from a subterranean formation comprises forming a suspension comprising reactive particles and a carrier fluid. The suspension is introduced into a subterranean formation containing a hydrocarbon material. At least a portion of the reactive particles are exothermically reacted with at least one other material within the subterranean formation to form a treated hydrocarbon material from the hydrocarbon material. The treated hydrocarbon material is extracted from the subterranean formation. An additional method of extracting hydrocarbons from a subterranean formation, and a method of treating a hydrocarbon material within a subterranean formation are also described.

First claim

What is claimed is:

1. A method of extracting hydrocarbons from a subterranean formation, comprising:
forming a suspension comprising a carrier fluid and reactive nanoparticles each comprising: a core comprising an Mg alloy comprising Mg and one or more of Al, Bi, Cd, Ca, Ce, Co, Cu, Fe, In, Li, Mn, Sc, Si, Ag, Sr, Th, Sn, Ti, W, Y, Zn, and Zr; and
an alumina shell directly on and completely encapsulating the core, the core more exothermically reactive with water than the alumina shell;
introducing the suspension into a subterranean formation containing a hydrocarbon material to form an emulsion stabilized by the reactive nanoparticles and comprising a dispersed phase of the hydrocarbon material and a continuous phase of an aqueous material;
exothermically reacting at least a portion of the reactive nanoparticles with at least the aqueous material within the subterranean formation to form a treated hydrocarbon material from the hydrocarbon material; and
extracting the treated hydrocarbon material from the subterranean formation.

2. The method of claim 1 , wherein forming a suspension comprises:
forming the reactive nanoparticles to comprise a metal material formulated to switch from a first chemical degradation rate to a second chemical degradation rate in response to modifying at least one environmental condition within the subterranean formation; and
providing the reactive nanoparticles into at least one of an aqueous fluid and an organic fluid.

3. The method of claim 1 , wherein forming a suspension comprises forming the reactive nanoparticles to have one or more functional groups selected from the group consisting of carboxy groups, ether groups, ketone groups, amine groups, hydroxy groups, alkoxy groups, alkyl groups, aryl groups, aralkyl groups; alkaryl groups, lactone groups, imidazole groups, pyridine groups, and fluorinated groups.

4. The method of claim 1 , wherein introducing the suspension into a subterranean formation containing a hydrocarbon material comprises introducing the suspension into the subterranean formation at a temperature of less than or equal to about 50° C.

5. The method of claim 1 , wherein introducing the suspension into a subterranean formation containing a hydrocarbon material comprises introducing the suspension into interstitial spaces of the subterranean formation containing at least one of an asphaltene material and a paraffin material.

6. The method of claim 1 , wherein exothermically reacting at least a portion of the reactive nanoparticles with at least the aqueous material within the subterranean formation to form a treated hydrocarbon material from the hydrocarbon material comprises increasing the temperature of the reactive nanoparticles to exothermically react the reactive nanoparticles with the aqueous material and modify at least one of a viscosity and a material composition of the hydrocarbon material.

7. The method of claim 6 , wherein increasing the temperature of the reactive nanoparticles comprises providing at least one of a liquid material and a gaseous material exhibiting a temperature greater than that of the reactive nanoparticles into the subterranean formation after introducing the suspension into the subterranean formation to increase the temperature of the reactive nanoparticles.

8. A method of extracting hydrocarbons from a subterranean formation, comprising:
selecting discrete, coated nanoparticles each comprising a core comprising an Mg alloy comprising Mg and one or more of Al, Bi, Cd, Ca, Ce, Co, Cu, Fe, In, Li, Mn, Sc, Si, Ag, Sr, Th, Sn, Ti, W, Y, Zn, and Zr, wherein the Mg alloy is exothermically reactive with water, and a shell comprising an organic material less exothermically reactive with water than the Mg alloy;
selecting a liquid from the group consisting of an oil and a non-polar organic liquid;
selecting at least one additive from the group consisting of catalyst nanoparticles, a surfactant, an emulsifier, a corrosion inhibitor, a dispersant, a scale inhibitor, a scale dissolver, a defoamer, and a biocide;
combining the discrete, coated nanoparticles with the liquid and the at least one additive to form a suspension consisting essentially of the discrete, coated nanoparticles, the liquid, and the at least one additive;
injecting the suspension into a subterranean formation having a hydrocarbon material attached to internal surfaces thereof;
modifying at least one of a temperature, pH, material composition, and pressure within the subterranean formation to react at least a portion of the discrete, coated nanoparticles with an aqueous material and form a stabilized emulsion comprising a treated hydrocarbon material; and
extracting the stabilized emulsion from the subterranean formation.

9. The method of claim 8 , wherein selecting discrete, coated nanoparticles comprises selecting at least some of the discrete, coated nanoparticles to further comprise at least one element that accelerates degradation of the metal alloy of the core in the aqueous material, the at least one element selected from the group consisting of W, Cr, Ni, Cu, Co, and Fe.

10. The method of claim 8 , wherein selecting at least one additive comprises selecting the catalyst nanoparticles, the catalyst nanoparticles each comprising at least one of W, Cr, Ni, Cu, Co, and Fe.

11. The method of claim 8 , wherein selecting at least one additive comprises selecting the surfactant.

12. The method of claim 8 , wherein injecting the suspension into a subterranean formation comprises pumping a pressurized stream of the suspension into the subterranean formation to abrasively remove at least a portion of the hydrocarbon material from the internal surfaces of the subterranean formation.

13. The method of claim 8 , wherein modifying at least one of a temperature, pH, material composition, and pressure within the subterranean formation to react at least a portion of the reactive nanoparticles with an aqueous material to produce heat and form a stabilized emulsion comprising a treated hydrocarbon material comprises converting at least some hydrocarbons of the hydrocarbon material into smaller molecular weight hydrocarbons using the produced heat.

14. A method of treating a hydrocarbon material within a subterranean formation, comprising:
forming a suspension consisting of:
discrete functionalized nanoparticles exothermically reactive with water, each of the discrete functionalized nanoparticles comprising:
a core comprising an Mg alloy comprising Mg and one or more of Al, Bi, Cd, Ca, Ce, Co, Cu, Fe, Ga, In, Li, Mn, Ni, Sc, Si, Ag, Sr, Th, Sn, Ti, W, Y, Zn, and Zr;
a shell directly on and completely encapsulating the core and comprising aluminum oxide; and
functional groups attached to the shell and selected from the group consisting of carboxy groups, ether groups, ketone groups, amine groups, hydroxy groups, alkoxy groups, alkyl groups, aryl groups, aralkyl groups; alkaryl groups, lactone groups, imidazole groups, pyridine groups, and fluorinated groups; and

a liquid selected from the group consisting of fresh water, seawater, produced water, a brine, an aqueous-based foam, and water-alcohol mixture;

providing the suspension into interstitial spaces of a subterranean formation containing a hydrocarbon material to form an emulsion stabilized by the discrete functionalized nanoparticles; and
reacting at least a portion of the discrete functionalized nanoparticles of the stabilized emulsion within the subterranean formation to produce heat and modify at least one property of the hydrocarbon material.

15. The method of claim 14 , wherein reacting at least a portion of the dis

Assignees

• Baker Hughes Inc
• Baker Hughes A Ge Co Llc

Inventors

• Mazyar Oleg A
• Kuznetsov Oleksandr V
• Agrawal Gaurav
• Johnson Michael H
• Khabashesku Valery N

Classifications

• C09K8/592

  Compositions used in combination with generated heat, e.g. by steam injection · CPC title

• C09K8/524 Primary

  organic depositions, e.g. paraffins or asphaltenes · CPC title

• C09K8/92

  characterised by their form or by the form of their components, e.g. encapsulated material (C09K8/70 takes precedence) · CPC title

• C09K2208/10

  Nanoparticle-containing well treatment fluids · CPC title

• C09K8/536

  characterised by their form or by the form of their components, e.g. encapsulated material · CPC title