Mechanical locking system for floor panels

Patent metadata

Field	Value
Publication number	US-10060139-B2
Application number	US-201414902706-A
Country	US
Kind code	B2
Filing date	Jul 8, 2014
Priority date	Jul 9, 2013
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

Ceramic and stone tiles are shown, which are provided with a locking system including a separate strip part connected to vertical and horizontal grooves formed in the tile edge. A set of ceramic or stone tiles including a first tile provided with a first edge and a second tile provided with a second edge wherein the tiles are provided with a locking system for locking the first edge to the second edge in a horizontal direction parallel with a tile surface and in a vertical direction perpendicular to the horizontal direction, said locking system includes a first and a second tongue and a strip part provided with a first and a second locking element.

First claim

The invention claimed is:

1. A set of floor panels comprising a first panel and a second panel comprising a ceramic surface layer and a core comprising thermoplastic material mixed with wood or mineral fillers:
wherein a mechanical locking system is formed in the core of the first panel and the second panel,
wherein the mechanical locking system comprises a strip provided with a locking element at a first edge of the first panel and a locking groove at a second edge of the second panel, wherein the locking element and the locking groove are configured to cooperate for locking of the first edge and the second edge in a horizontal direction parallel with the ceramic surface layer,
wherein the mechanical locking system comprises a tongue at the second edge and a tongue groove formed in the first edge, wherein the tongue and the tongue groove are configured to cooperate for locking of the first edge and the second edge in a vertical direction perpendicular to the horizontal direction, and
wherein the tongue groove comprises an upper lip that is essentially formed by the ceramic surface layer.

2. The set according to claim 1 , wherein in a locked position of the first edge and the second edge there is a space S of about 1-10 mm between the ceramic surface layers of the first panel and the second panel.

3. The set according to claim 1 , wherein the upper lip is configured to prevent vertical displacement of the tongue.

4. The set according to claim 1 , wherein the upper lip comprises essentially ceramic material.

5. The set according to claim 1 , wherein a thickness of the ceramic surface layer is in the range of 2 mm to 5 mm.

6. The set according to claim 1 , wherein at least 60% of a thickness of the upper lip comprises ceramic material.

7. The set according to claim 1 , wherein at least 80% of a thickness of the upper lip comprises ceramic material.

8. The set according to claim 1 , wherein the thermoplastic material comprises PVC, PE or PP.

9. The set according to claim 1 , wherein the mineral fillers constitute at least 50% of a weight of the core.

10. The set according to claim 1 , wherein a thickness of the core is 3-5 mm.

11. The set according to claim 1 , wherein a total thickness of the ceramic surface layer and the core is between 5 and 10 mm.

12. The set according to claim 1 , wherein a thickness of the core is larger than a thickness of the ceramic surface layer.

13. The set according to claim 1 , wherein in a locked position of the first edge and the second edge there is a space S between the ceramic surface layers of the first panel and the second panel, the space S being configured to be formed when the locking element enters into the locking groove.

14. The set according to claim 1 , wherein cooperating surfaces of the locking element and the locking groove are used for preventing separation of the first and second edges away from each other and for preventing displacement of the first and second edges towards each other.

15. The set according to claim 1 , wherein cooperating surfaces of the tongue and the tongue groove are used for creating a pre-determined space S and for preventing displacement of the first and second edges towards each other.

16. The set according to claim 1 , wherein the core is moisture stable.

17. The set according to claim 1 , wherein the first edge and the second edge are configured to be locked to each other mechanically by angling.

18. The set according to claim 1 , wherein the locking groove at the second edge of the second panel is provided inwardly of an upper edge of the second panel.

19. The set according to claim 1 , wherein the tongue, the tongue groove, the locking element and the locking groove are configured such that, when the locking element and the locking groove cooperate for locking of the first edge and the second edge in the horizontal direction and the tongue and the tongue groove cooperate for locking of the first and the second edge in the vertical direction, the locking element extends below the ceramic surface layer of the second panel, and the tongue extends below the ceramic surface layer of the first panel.

20. The set according to claim 2 , wherein the tongue, the tongue groove, the locking element and the locking groove are configured such that, when the locking element and the locking groove cooperate for locking of the first edge and the second edge in the horizontal direction and the tongue and the tongue groove cooperate for locking of the first and the second edge in the vertical direction, the locking element extends below the ceramic surface layer of the second panel, and the tongue extends below the ceramic surface layer of the first panel.

21. The set according to claim 1 , wherein the first panel and the second panel are configured to be locked by angling.

22. The set according to claim 1 , wherein the core comprises thermoplastic material mixed with mineral fillers.

Assignees

• Ceraloc Innovation Ab

Inventors

• Pervan Darko

Classifications

• E04F2201/042

  with grooves positioned on the rear-side of the panel · CPC title

• B32B2262/067

  Wood fibres · CPC title

• E04F2201/03

  Undercut connections, e.g. using undercut tongues or grooves · CPC title

• E04F2201/0161

  with snap action of the edge connectors · CPC title

• B32B2307/732

  Dimensional properties · CPC title