Steel having superior rolling fatigue life

Patent metadata

Field	Value
Publication number	US-10060013-B2
Application number	US-201414909795-A
Country	US
Kind code	B2
Filing date	Aug 7, 2014
Priority date	Aug 8, 2013
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

There is provided a steel, having an excellent rolling fatigue life, wherein an oxygen content in the steel is 8 ppm or less, a sulfur content is 0.008 mass % or less, and an Al content is 0.005 to 0.030 mass %, the number of non-metallic inclusions having an inclusion diameter of 20 μm or more and less than 100 μm, detected per steel material volume of 1000 mm 3 by ultrasonic flaw detection, is 12.0 or less, the number of non-metallic inclusions having an inclusion diameter of 100 μm or more, detected per steel material weight of 2.5 kg by the ultrasonic flaw detection, is 2.0 or less, the mass % ratio of (MgO)/(Al 2 O 3 ) in the average composition of MgO—Al 2 O 3 -based oxides present in the steel is regulated into a range of 0.25 to 1.50, and the number ratio of the MgO—Al 2 O 3 -based oxides to all oxide-based inclusions is 70% or more.

First claim

The invention claimed is:

1. A steel having an excellent rolling fatigue life, the steel used in a mechanical part having a surface hardness of 58 HRC or more, wherein
an oxygen content in the steel is, in mass percentage, 8 ppm or less, a sulfur content is 0.008 mass % or less, and an Al content is 0.005 to 0.030 mass %;
a number of non-metallic inclusions having an inclusion diameter of 20 μm or more and less than 100 μm, detected per steel material volume of 1000 mm 3 by ultrasonic flaw detection, is 12.0 or less;
a number of non-metallic inclusions having an inclusion diameter of 100 μm or more, detected per steel material weight of 2.5 kg by ultrasonic flaw detection, is 2.0 or less;
a mass % ratio of (MgO)/(Al 2 O 3 ) in an average composition of MgO—Al 2 O 3 -based oxides present in the steel is regulated into a range of 0.25 to 1.50; and
a number ratio of the MgO—Al 2 O 3 -based oxides to all oxide-based inclusions is 70% or more.

2. The steel having an excellent rolling fatigue life according to claim 1 , wherein
the oxygen content in the steel is, in mass percentage, 6 ppm or less, and the sulfur content is 0.003 mass % or less;
the number of the non-metallic inclusions having an inclusion diameter of 20 μm or more and less than 100 μm, detected per steel material volume of 1000 mm 3 by ultrasonic flaw detection, is 9.0 or less; and
the number of the non-metallic inclusions having an inclusion diameter of 100 μm or more, detected per steel material weight of 2.5 kg by ultrasonic flaw detection, is 1.5 or less.

3. The steel having an excellent rolling fatigue life according to claim 1 , wherein
the number of the non-metallic inclusions having an inclusion diameter of 20 μm or more and less than 100 μm is evaluated by detecting a flaw in a total volume of 1500 mm 3 or more by the ultrasonic flaw detection; and
the number of the non-metallic inclusions having an inclusion diameter of 100 μm or more is evaluated by detecting a flaw in a total weight of 3.0 kg or more by the ultrasonic flaw detection.

4. The steel having an excellent rolling fatigue life according to claim 1 , wherein
the steel is:
a high-carbon chromium bearing steel specified in JIS standard;
52100 specified in SAE standard or ASTM standard A295;
100 Cr6 specified in DIN standard;
a carbon steel for machine structural use specified in JIS standard; or
an alloy steel for machine structural use, which is any one steel selected from chromium steels, chromium-molybdenum steels, and nickel chrome molybdenum steels.

5. The steel having an excellent rolling fatigue life according to claim 2 , wherein
the number of the non-metallic inclusions having an inclusion diameter of 20 μm or more and less than 100 μm is evaluated by detecting a flaw in a total volume of 1500 mm 3 or more by the ultrasonic flaw detection; and
the number of the non-metallic inclusions having an inclusion diameter of 100 μm or more is evaluated by detecting a flaw in a total weight of 3.0 kg or more by the ultrasonic flaw detection.

6. The steel having an excellent rolling fatigue life according to claim 2 , wherein
the steel is:
a high-carbon chromium bearing steel specified in JIS standard;
52100 specified in SAE standard or ASTM standard A295;
100 Cr6 specified in DIN standard;
a carbon steel for machine structural use specified in JIS standard; or
an alloy steel for machine structural use, which is any one steel selected from chromium steels, chromium-molybdenum steels, and nickel chrome molybdenum steels.

7. The steel having an excellent rolling fatigue life according to claim 3 , wherein
the steel is:
a high-carbon chromium bearing steel specified in JIS standard;
52100 specified in SAE standard or ASTM standard A295;
100 Cr6 specified in DIN standard;
a carbon steel for machine structural use specified in JIS standard; or
an alloy steel for machine structural use, which is any one steel selected from chromium steels, chromium-molybdenum steels, and nickel chrome molybdenum steels.

8. The steel having an excellent rolling fatigue life according to claim 1 , wherein the Al content is 0.005 to 0.009 mass %.

9. The steel having an excellent rolling fatigue life according to claim 1 , wherein the mass % ratio of (MgO)/(Al 2 O 3 ) in the average composition of MgO—Al 2 O 3 -based oxides present in the steel is regulated into a range of 0.42 to 1.50.

Assignees

• Sanyo Special Steel Co Ltd

Inventors

• Fujimatsu Takeshi
• Tsunekage Norimasa
• Takasu Ichiro

Classifications

• C21D9/40

  for rings; for bearing races · CPC title

• C21D1/25

  Hardening, combined with annealing between 300 degrees Celsius and 600 degrees Celsius, i.e. heat refining ("Vergüten") · CPC title

• C22C38/02

  containing silicon · CPC title

• C22C38/002

  containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60 · CPC title

• C22C38/44

  with molybdenum or tungsten · CPC title