Polycarbonate resin composition and molded polycarbonate resin

Patent metadata

Field	Value
Publication number	US-10059840-B2
Application number	US-201715494631-A
Country	US
Kind code	B2
Filing date	Apr 24, 2017
Priority date	May 27, 2010
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

Provided is a polycarbonate resin composition capable of providing a molded body that has a high light transmittance and high light-diffusing property, can be inhibited from yellowing, and has high thin-wall flame retardancy, and a polycarbonate resin molded body obtained by molding the polycarbonate resin composition. The flame-retardant light-diffusing polycarbonate resin composition has a viscosity-average molecular weight of 17,000 or more and includes, with respect to 100 parts by mass of a polycarbonate (A) formed of 10 to 100 parts by mass of a branched polycarbonate (A-1) and 90 to 0 parts by mass of an aromatic polycarbonate (A-2), 0.1 to 5 parts by mass of a light diffuser (B), 0.01 to 1.0 part by mass of a flame retardant (C), 0 to 0.5 part by mass of a polytetrafluoroethylene (D), and 0 to 2 parts by mass of a polyorganosiloxane (E), and the polycarbonate resin molded body is obtained by molding the polycarbonate resin composition.

First claim

The invention claimed is:

1. A flame-retardant light-diffusing polycarbonate resin composition, comprising:
a polycarbonate (A);
0.1 to 5 parts by mass of a light diffuser (B) relative to 100 parts by mass of the polycarbonate (A);
0.01 to 1.0 parts by mass of a flame retardant (C) relative to 100 parts by mass of the polycarbonate (A);
0 to 0.5 parts by mass of a polytetrafluoroethylene (D) relative to 100 parts by mass of the polycarbonate (A); and
0 to 2 parts by mass of a polyorganosiloxane (E) relative to 100 parts by mass of the polycarbonate (A);
wherein:
the polycarbonate (A) comprises 10 to 100 parts by mass of a branched polycarbonate (A-1) and 90 to 0 parts by mass of an aromatic polycarbonate (A-2) based on a total of 100 parts by mass of the polycarbonate (A);
the polytetrafluoroethylene (D), when present, is a polytetrafluoroethylene aqueous dispersion or an acryl-coated polytetrafluoroethylene;
the composition has a viscosity-average molecular weight of 17,000 or more;
a molded body of the composition has a diffusivity of at least 19°; and
a molded body of the composition having a thickness of 1 mm has a flame retardancy of V-0.

2. The composition according to claim 1 , wherein:
the branched polycarbonate (A-1) has a branched core structure derived from a branching agent represented by formula (I):

where R represents hydrogen or an alkyl group having 1 to 5 carbon atoms, and R 1 to R 6 each independently represent hydrogen, an alkyl group having 1 to 5 carbon atoms, or a halogen atom; and
the branched polycarbonate (A-1) is prepared using the branching agent in an amount of 0.01 to 3.0 mol % relative to an amount of a dihydric phenol compound used as a raw material.

3. The composition according to claim 2 , wherein the branching agent comprises 1,1,1-tris(4-hydroxyphenyl)ethane.

4. The composition according to claim 3 , wherein the branched polycarbonate (A-1) is prepared using 1,1,1-tris(4-hydroxyphenyl)ethane in an amount of 0.2 to 2.0 mol % relative to an amount of a dihydric phenol compound used as a raw material.

5. The composition according to claim 1 , comprising 0.01 to 1.0 parts by mass of an antioxidant (F) relative to 100 parts by mass of the polycarbonate (A).

6. The composition according to claim 1 , wherein the flame retardant (C) comprises at least one of an organic alkali metal salt and an organic alkali earth metal salt.

7. The composition according to claim 1 , wherein:
the polyorganosiloxane (E) is present in the composition; and
the polyorganosiloxane (E) comprises a polyorganosiloxane having a phenyl group, a methoxy group, and a vinyl group.

8. The composition according to claim 1 , wherein:
the composition has a viscosity-average molecular weight of 17,000 or more and less than 22,000;
the branched polycarbonate (A-1) is prepared using 1,1,1-tris(4-hydroxyphenyl)ethane in an amount of 0.2 or more and less than 1.0 mol % relative to an amount of a dihydric phenol compound used as a raw material; and
the polytetrafluoroethylene (D) is present in the composition in an amount of 0.03 to 0.5 parts by mass relative to 100 parts by mass of the polycarbonate (A).

9. The composition according to claim 1 , wherein:
the composition has a viscosity-average molecular weight of 17,000 or more and less than 22,000;
the branched polycarbonate (A-1) is prepared using 1,1,1-tris(4-hydroxyphenyl)ethane in an amount of 1.0 or more and less than 1.5 mol % relative to an amount of a dihydric phenol compound used as a raw material; and
the polytetrafluoroethylene (D) is present in the composition in an amount of 0.01 to 0.5 parts by mass relative to 100 parts by mass of the polycarbonate (A).

10. The composition according to claim 1 , wherein the light diffuser (B) comprises a Si-based light diffuser.

11. A polycarbonate resin molded body, obtained by molding the composition according to claim 1 .

12. The polycarbonate resin molded body according to claim 1 , formed as a cover for lighting equipment.

13. The polycarbonate resin molded body according to claim 1 , formed as a diffusion cover for display equipment.

14. The polycarbonate resin molded body according to claim 1 , formed as a diffusing plate for a liquid crystal display.

15. A flame-retardant light-diffusing polycarbonate resin composition, comprising:
a polycarbonate (A);
0.1 to 5 parts by mass of a light diffuser (B) relative to 100 parts by mass of the polycarbonate (A);
0.01 to 1.0 parts by mass of a flame retardant (C) relative to 100 parts by mass of the polycarbonate (A);
from a non-zero amount to 0.5 parts by mass of a polytetrafluoroethylene (D) relative to 100 parts by mass of the polycarbonate (A); and
0 to 2 parts by mass of a polyorganosiloxane (E) relative to 100 parts by mass of the polycarbonate (A);
wherein:
the polycarbonate (A) comprises 10 to 100 parts by mass of a branched polycarbonate (A-1) and 90 to 0 parts by mass of an aromatic polycarbonate (A-2) based on a total of 100 parts by mass of the polycarbonate (A);
the polytetrafluoroethylene (D) is a polytetrafluoroethylene aqueous dispersion;
the composition has a viscosity-average molecular weight of 17,000 or more;
a molded body of the composition has a diffusivity of at least 19°; and
a molded body of the composition having a thickness of 1 mm has a flame retardancy of V-0.

16. The composition according to claim 15 , comprising 0.1 to 0.5 parts by mass of the polytetrafluoroethylene (D) relative to 100 parts by mass of the polycarbonate (A).

17. The composition according to claim 15 , comprising 0.10 to 1.0 parts by mass of the flame retardant (C) relative to 100 parts by mass of the polycarbonate (A).

18. A flame-retardant light-diffusing polycarbonate resin composition, comprising:
a polycarbonate (A);
0.1 to 5 parts by mass of a light diffuser (B) relative to 100 parts by mass of the polycarbonate (A);
0.01 to 1.0 parts by mass of a flame retardant (C) relative to 100 parts by mass of the polycarbonate (A);
from a non-zero amount to 0.5 parts by mass of a polytetrafluoroethylene (D) relative to 100 parts by mass of the polycarbonate (A); and
0 to 2 parts by mass of a polyorganosiloxane (E) relative to 100 parts by mass of the polycarbonate (A);
wherein:
the polycarbonate (A) comprises 10 to 100 parts by mass of a branched polycarbonate (A-1) and 90 to 0 parts by mass of an aromatic polycarbonate (A-2) based on a total of 100 parts by mass of the polycarbonate (A);
the polytetrafluoroethylene (D) is an acryl-coated polytetrafluoroethylene;
the composition has a viscosity-average molecular weight of 17,000 or more;
a molded body of the composition has a diffusivity of at least 19°; and
a molded body of the composition having a thickness of 1 mm has a flame retardancy of V-0.

19. The composition according to claim 18 , comprising 0.1 to 0.5 parts by mass of the polytetrafluoroethylene (D) relative to 100 parts by mass of the polycarbonate (A).

20. The composition according to claim 18 , comprising 0.10 to 1.0 parts by mass of the flame retardant (C) relative to 100 parts by mass of the polycarbonate (A).

Assignees

• Idemitsu Kosan Co

Inventors

• Kawai Naoyuki

Classifications

• C08K5/527

  Cyclic esters · CPC title

• C08L2205/02

  containing two or more polymers of the same C08L -group · CPC title

• C08L2201/02

  Flame or fire retardant/resistant · CPC title

• C08L27/18

  Homopolymers or copolymers or tetrafluoroethene · CPC title

• C08K5/42

  Sulfonic acids; Derivatives thereof · CPC title