Pyridine complex of zirconium, catalytic system comprising said pyridine complex of zirconium and process of (co)polymerization of conjugated dienes

Patent metadata

Field	Value
Publication number	US-10059724-B2
Application number	US-201515512332-A
Country	US
Kind code	B2
Filing date	Sep 16, 2015
Priority date	Sep 17, 2014
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

Pyridine complex of zirconium having general formula (I): Said pyridine complex of zirconium having general formula (I) may advantageously be used in a catalytic system for the (co)polymerization of conjugated dienes.

First claim

The invention claimed is:

1. Pyridine complex of zirconium having general formula (I):

in which:
R 1 and R 2 , identical or different, represent a hydrogen atom; or are selected from linear or branched, optionally halogenated C 1 -C 20 , alkyl groups, optionally substituted cycloalkyl groups, or optionally substituted aryl groups;
R 3 , R 4 , R 5 and R 6 , identical or different, represent a hydrogen atom; or are selected from linear or branched, optionally halogenated C 1 -C 20 , alkyl groups, optionally substituted cycloalkyl groups, optionally substituted aryl groups, nitro groups, hydroxyl groups, or amino groups;
X 1 , X 2 and X 3 , identical or different, represent a halogen atom; or are selected from linear or branched C 1 -C 20 , alkyl groups, —OCOR 7 groups or —OR 7 groups in which R 7 is selected from linear or branched C 1 -C 20 , alkyl groups; or one of X 1 , X 2 and X 3 represents a group having general formula (II):

in which R 1 , R 2 , R 3 , R 4 , R 5 and R 6 , have the same meanings described above.

2. Pyridine complex of zirconium having general formula (I) according to claim 1 , in which:
R 1 and R 2 , identical or different, represent a hydrogen atom; or are selected from C 1 -C 20 alkyl groups, optionally substituted aryl groups, or phenyl substituted with one or more methyl, iso-propyl, or tert-butyl groups;
R 3 , R 4 , R 5 and R 6 , identical to each other, represent a hydrogen atom;
X 1 , X 2 and X 3 , identical or different, represent a halogen atom; or one of X 1 , X 2 and X 3 represents a group having general formula (II):

in which R 1 , R 2 , R 3 , R 4 , R 5 and R 6 , have the same meanings described above.

3. Catalytic system for the (co)polymerization of conjugated dienes comprising:
(a) at least one pyridine complex of zirconium having general formula (I) according to claim 1 ;
(b) at least one co-catalyst selected from organic compounds of an element M′ different from carbon, said element M′ being selected from elements belonging to groups 2, 12, 13, or 14, of the Periodic Table of the Elements.

4. Catalytic system for the (co)polymerization of conjugated dienes according to claim 3 , wherein said co-catalyst (b) is selected from (b 1 ) aluminium alkyls having general formula (IV):
Al(X′) n (R 8 ) 3-n   (IV)

in which X′ represents a halogen atom; R 8 is selected from linear or branched C 1 -C 20 alkyl groups, cycloalkyl groups, or aryl groups, said groups being optionally substituted with one or more atoms of silicon or germanium; and n is an integer ranging from 0 to 2.

5. Catalytic system for the (co)polymerization of conjugated dienes according to claim 3 , wherein said co-catalyst (b) is selected from (b 2 ) organo-oxygenated compounds of an element M′ different from carbon belonging to groups 13 or 14 of the Periodic Table of the Elements.

6. Catalytic system for the (co)polymerization of conjugated dienes according to claim 3 , wherein said co-catalyst (b) is selected from (b 3 ) compounds or mixtures of organometallic compounds of an element M′ different from carbon able to react with the pyridine complex of zirconium having general formula (I), extracting from this a σ-linked substituent X 1 , X 2 or X 3 , to form on the one hand at least one neutral compound, and on the other an ionic compound consisting of a cation containing a metal (Zr) coordinated by a ligand, and of a non-coordinating organic anion containing the metal M′, whose negative charge is delocalized on a multicentric structure.

7. Catalytic system for the (co)polymerization of conjugated dienes according to claim 4 , wherein said aluminium alkyls (b 1 ) having general formula (IV) are tri-ethyl-aluminium, tri-iso-butyl aluminium (TIBA), or di-iso-butyl aluminium hydride (DIBAH).

8. Catalytic system for the (co)polymerization of conjugated dienes according to claim 5 , wherein said organo-oxygenated compounds (b 2 ) are selected from aluminoxanes having general formula (V):
(R 9 ) 2 —Al—O—[—Al(R 10 )—O—] p —Al—(R 11 ) 2   (V)

in which R 9 , R 10 and R 11 , identical or different, represent a hydrogen atom, a halogen atom; or are selected from linear or branched C 1 -C 20 alkyl groups, cycloalkyl groups, or aryl groups, said groups being optionally substituted with one or more atoms of silicon or germanium; and p is an integer ranging from 0 to 1000.

9. Catalytic system for the (co)polymerization of conjugated dienes according to claim 8 , in which said organo-oxygenated compound (b 2 ) is methylaluminoxane (MAO) as such or in dry form (MAO-dry).

10. Catalytic system for the (co)polymerization of conjugated dienes according to claim 6 , wherein said compounds and/or mixtures of compounds (b 3 ) are selected from organic compounds of aluminium or boron, represented by the following general formulae:
[(R C ) W H 4-W ]·[B(R D ) 4 ] − ; B(R D ) 3 ; Al(R D ) 3 ; B(R D ) 3 P; [Ph 3 C] + .[B(R D ) 4 ]—; [(R C ) 3 PH] + .[B(R D ) 4 ] − ; [Li] + .[B(R D ) 4 ] − ; [Li] + .[Al(R D ) 4 ] −

in which w is an integer ranging from 0 to 3, each R C group independently represents an alkyl group or an aryl group having from 1 to 10 carbon atoms and each R D group independently represents a partially or totally, fluorinated aryl group, having from 6 to 20 carbon atoms, P represents an optionally substituted pyrrole radical.

11. A process of (co)polymerizing conjugated dienes in the presence of the catalytic system of claim 4 .

12. A process of polymerizing 1,3-butadiene in the presence of the catalytic system of claim 4 .

Assignees

• Versalis Spa

Inventors

• Pampaloni Guido
• Ricci Giovanni
• Sommazzi Anna
• Masi Francesco
• Leone Giuseppe

Classifications

• C08F136/06

  Butadiene · CPC title

• C07F7/003 Primary

  without C-Metal linkages · CPC title

• C08F4/64013

  NN · CPC title

• C08F4/60013

  NN · CPC title

• C07F7/006 Primary

  Chemistry & Metallurgy · mapped topic