Sheet feeder, and method and computer-readable medium therefor

Patent metadata

Field	Value
Publication number	US-10059547-B2
Application number	US-201715599531-A
Country	US
Kind code	B2
Filing date	May 19, 2017
Priority date	May 26, 2016
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

A sheet feeder includes a controller configured to control an emitter to emit an ultrasonic wave toward a target sheet being fed along a sheet guide, control a measurer to measure a first reception intensity of a first component of the ultrasonic wave received by a receiver during a first period of time, control the measurer to measure a second reception intensity of a second component of the ultrasonic wave received by the receiver during a second period of time, and determine a feeding state of the target sheet in a detectable area between the emitter and the receiver within the sheet guide, based on the first reception intensity and the second reception intensity.

First claim

What is claimed is:

1. A sheet feeder comprising:
a sheet guide;
an emitter disposed to face a first side of a sheet being fed along the sheet guide, the emitter being configured to emit ultrasonic waves;
a receiver opposed to the emitter across the sheet guide, the receiver being disposed to face a second side of the sheet being fed along the sheet guide, the second side being an opposite side of the first side, the receiver being configured to receive the ultrasonic waves;
a measurer configured to measure reception intensities of the ultrasonic waves received by the receiver; and
a controller configured to perform a state determining process comprising:
controlling the emitter to emit an ultrasonic wave toward a target sheet being fed along the sheet guide;
in response to the emission of the ultrasonic wave, controlling the measurer to measure a first reception intensity of a first component of the ultrasonic wave received by the receiver during a first period of time;
controlling the measurer to measure a second reception intensity of a second component of the ultrasonic wave received by the receiver during a second period of time after the first period of time; and
determining a feeding state of the target sheet in a detectable area between the emitter and the receiver within the sheet guide, based on the first reception intensity of the first component received during the first period of time and the second reception intensity of the second component received during the second period of time;

wherein
the first component is a direct wave that reaches the receiver after being transmitted through the target sheet, and
the second component is a diffracted wave that reaches the receiver after detouring around the target sheet.

2. The sheet feeder according to claim 1 ,
wherein the sheet guide is configured to guide therealong a first sheet and a second sheet, the second sheet being smaller in size than the first sheet, and
wherein the state determining process further comprises:
specifying one of a plurality of predetermined states as the feeding state of the target sheet, based on the first reception intensity and the second reception intensity, the plurality of predetermined states including:
a first state in which the first sheet is fed alone without overlapping any other sheet;
a second state in which the first sheet is fed in a manner overlapping one or more other sheets; and
a third state in which the second sheet is fed.

3. The sheet feeder according to claim 2 ,
wherein the state determining process further comprises:
specifying the first state as the feeding state of the target sheet when the first reception intensity is higher than a first threshold value, and the second reception intensity is equal to or lower than a second threshold value, the second threshold value being equal to or higher than the first threshold value;
specifying the second state as the feeding state of the target sheet when the first reception intensity is equal to or lower than the first threshold value, and the second reception intensity is equal to or lower than the second threshold value; and
specifying the third state as the feeding state of the target sheet when the second reception intensity is higher than the second threshold value.

4. The sheet feeder according to claim 3 ,
wherein the state determining process further comprises:
when the second reception intensity is higher than the second threshold value, determining a sheet type of the second sheet based on the first reception intensity.

5. The sheet feeder according to claim 3 ,
wherein the state determining process further comprises:
when the first reception intensity is equal to or lower than the first threshold value, and the second reception intensity is higher than the second threshold value, specifying the third state as the feeding state of the target sheet, and determining that the second sheet is a plastic card.

6. The sheet feeder according to claim 3 ,
wherein the state determining process further comprises:
when the first reception intensity is higher than the first threshold value, and the second reception intensity is higher than the second threshold value, specifying the third state as the feeding state of the target sheet, and determining that the second sheet is a paper card.

7. The sheet feeder according to claim 3 ,
wherein the receiver is disposed to receive the ultrasonic waves in a detection position, the detection position being a particular distance away from a center line of the sheet that extends along a feeding direction of the sheet, in a width direction perpendicular to the feeding direction, and
wherein the state determining process further comprises:
controlling the emitter to emit a subsequent ultrasonic wave at a point of time when the target sheet has been conveyed over a particular distance since the emission of the ultrasonic wave or at a point of time when a particular period of time has elapsed since the emission of the ultrasonic wave;
in response to the emission of the subsequent ultrasonic wave, controlling the measurer to measure a specific reception intensity of a specific component of the subsequent ultrasonic wave received by the receiver during each of a plurality of specific periods of time;
when the third state is specified as the feeding state of the target sheet based on the first reception intensity and the second reception intensity, determining whether the second sheet is fed in a skewed state, based on the plurality of specific reception intensities measured during the plurality of specific periods of time in response to the emission of the subsequent ultrasonic wave;
when a first specific reception intensity measured during a first specific period of time of the plurality of specific periods of time is higher than the first threshold value, and a second specific reception intensity measured during a second specific period of time, after the first specific period of time, of the plurality of specific periods of time is higher than the second threshold value, determining that the second sheet is skewed in such a manner that a leading end of the second sheet in the feeding direction is inclined in a first direction toward the detection position from the center line; and
when the first specific reception intensity measured during the first specific period of time is equal to or lower than the first threshold value, and the second specific reception intensity measured during the second specific period of time is equal to or lower than the second threshold value, determining that the second sheet is skewed in such a manner that the leading end of the second sheet in the feeding direction is inclined in a second direction opposite to the first direction.

8. The sheet feeder according to claim 7 ,
wherein the state determining process further comprises:
when the first state is specified as the feeding state of the target sheet based on the first reception intensity and the second reception intensity, determining whether the first sheet is fed in the second state, based on the plurality of specific reception intensities measured during the plurality of specific periods of time in response to the emission of the subsequent ultrasonic wave.

9. The sheet feeder according to claim 2 ,
wherein the state determining process further comprises:
controlling the emitter to emit a subsequent ultrasonic wave at a point of time when the target sheet has been conveyed over a particular distance since the emission of the ultrasonic wave or at a point of time when a particular period of time has elapsed since the emission of the ultrasonic wave;
in response to the emission of the subsequent ultrasonic w

Assignees

• Brother Ind Ltd

Inventors

• Hayashi Masayoshi
• Hori Yuji

Classifications

• B65H2553/30

  using acoustic or ultrasonic elements · CPC title

• B65H2511/524

  Multiple articles, e.g. double feed · CPC title

• B65H9/20

  Assisting by photoelectric, sonic, or pneumatic indicators · CPC title

• B65H2557/64

  for detecting type or properties of handled material · CPC title

• B65H2553/80

  Arangement of the sensing means · CPC title