Defroster and a vehicle having the same

Patent metadata

Field	Value
Publication number	US-10059306-B2
Application number	US-201514887830-A
Country	US
Kind code	B2
Filing date	Oct 20, 2015
Priority date	Apr 28, 2013
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

A defroster and a vehicle are provided. The defroster includes: a housing defining an air outlet; a heating device disposed in the housing; an air blower defining a blowing outlet and disposed in the housing; and an air duct defining a duct inlet and a duct outlet, the air duct being disposed between the blowing outlet and the heating device so that air blown out from the blower outlet enters the air duct via the duct inlet and goes out of the air duct via the duct outlet, then passes through the heating device to exchange heat with the heating device, and is discharged out of the housing via the air outlet, wherein an area of the duct inlet is different from that of the duct outlet.

First claim

What is claimed is:

1. A defroster for a vehicle, comprising:
a housing including an air outlet that faces upwards and towards an edge of at least one of a windscreen or a window;
a heating device disposed in the housing;
an air blower disposed in the housing below the heating device and including a blowing outlet; and
an air duct disposed in the housing and including a duct inlet at one end thereof and a duct outlet facing the air outlet of the housing at the other end thereof, the air duct being disposed between the blowing outlet and the heating device, the air duct forming a straight path between the blowing outlet of the air blower and the air outlet of the housing to direct air blown out from the blowing outlet to pass through the heating device and out of the housing via the air outlet, and the air duct comprising one or more guiding plates disposed within the air duct, wherein
the air blower has two blowing outlets formed at left and right sides of a surface of the air blower respectively, and the air duct comprises an upper plate, a right plate, a lower plate and a left plate, each of the right and left plates is connected with the upper and lower plates, and the right plate and the left plate are extended inwardly in a direction from the duct inlet to the duct outlet.

2. The defroster of claim 1 , wherein the air blower has one blowing outlet formed at a center of a surface of the air blower, and the area of the duct outlet is larger than that of the duct inlet.

3. The defroster of claim 1 , wherein the air blower has three or more blowing outlets formed at a periphery of a surface of the air blower, and the area of the duct outlet is smaller than that of the duct inlet.

4. The defroster of claim 1 , wherein an inclination angle between the left plate and a vertical plane is about 10 degrees to about 34 degrees, an inclination angle between the right plate and the vertical plane is about 10 degrees to about 34 degrees.

5. The defroster of claim 1 , wherein the two blowing outlets are formed at an upper left corner and an upper right corner of the surface of the air blower respectively, the upper plate and the lower plate are extended downwardly in the direction from the duct inlet to the duct outlet.

6. The defroster of claim 5 , wherein an inclination angle between the upper plate and a horizontal plane is smaller than an inclination angle between the lower plate and a horizontal plane.

7. The defroster of claim 6 , wherein the inclination angle between the upper plate and a horizontal plane is about 0 degree to about 10 degrees, the inclination angle between the lower plate and a horizontal plane is about 40 degrees to about 52 degrees.

8. The defroster of claim 5 , wherein a length of the upper plate in a right and left direction is smaller than that of the lower plate.

9. The defroster of claim 1 , wherein the one or more guiding plates comprise a plurality of left guiding plates and a plurality of right guiding plates, the left guiding plate and the right guiding plate being extended inwardly in a direction from the duct inlet to the duct outlet.

10. The defroster of claim 9 , wherein an inclination angle between the left guiding plate and a vertical plane is about 30 degrees to about 45 degrees, an inclination angle between the right guiding plate and the vertical plane is about 30 degrees to about 45 degrees.

11. The defroster of claim 1 , wherein the one or more guiding plates comprise a plurality of upper guiding plates and a plurality of lower guiding plates, the upper guiding plate and the lower guiding plate being extended downwardly in the direction from the duct inlet to the duct outlet.

12. The defroster of claim 11 , wherein an inclination angle between the upper guiding plate and a horizontal plane is about 10 degrees to about 50 degrees, an inclination angle between the lower guiding plate and a horizontal plane is about 10 degrees to about 50 degrees.

13. The defroster of claim 1 , wherein a first supporting member is disposed within and connected with the housing, the air blower is mounted within the housing via the first supporting member, and the air duct is connected to the first supporting member.

14. The defroster of claim 1 , wherein a second supporting member is disposed within and connected with the housing and the heating device is mounted within the housing via the second supporting member.

15. The defroster of claim 14 , wherein the second supporting member comprises a metal support connected with the housing, and an insulation fixing block connected with two sides of the metal support and configured to mount the heater device on the metal support.

16. The defroster of claim 1 , wherein the heating device is configured as an electric heater and comprises:
an outer frame;
a heating core disposed in the outer frame and defining a first end and a second end, the first end being adapted to connect to a power source; and
a sealing-waterproof glue member disposed in the outer frame and configured to enclose the first end,
the heating core comprising:
a plurality of heat radiating components;
a plurality of heating components, the heating components and the heat radiating components being arranged alternately, and adjacent heating components and heat radiating components being spaced apart from each other and connected with each other via a thermally conductive silicone rubber, and
the heating component comprising:
a core tube connected to a heat radiating component adjacent thereto via the thermally conductive silicone rubber; and
a positive temperature coefficient (PTC) thermistor disposed in the core tube.

17. The defroster of claim 16 , wherein the heating core further comprises a first connecting piece disposed at the first end of the heating core,
wherein the heating component further comprises a second connecting piece disposed in the core tube and electrically connected to the PTC thermistor,
wherein the second connecting piece has an extending part extended out of the core tube and electrically connected to the first connecting piece,
wherein the sealing-waterproof glue member encloses the first connecting piece and the extending part of the second connecting piece.

18. A vehicle, comprising:
at least one of a windscreen and a window; and
a defroster comprising:
a housing including an air outlet facing upwards and towards to an edge of the at least one of a windscreen and a window;
a heating device disposed in the housing;
an air blower disposed in the housing below the heating device and including a blowing outlet; and

an air duct disposed in the housing and including a duct inlet at one end thereof and a duct outlet facing the air outlet of the housing at the other end thereof, the air duct being disposed between the blowing outlet and the heating device, the air duct forming a straight path between the blowing outlet of the air blower and the air outlet of the housing to direct air blown out from the blowing outlet to pass through the heating device and out of the housing via the air outlet, and the air duct comprising one or more guiding plates disposed within the air duct, wherein
the air blower has two blowing outlets formed at left and right sides of a surface of the air blower respectively, and the air duct comprises an upper plate, a right plate, a lower plate and a left plate, each of the right and left plates is connected with the upper and lower plates, and the right plate and the left plate are extended inwardly in a direction from the duct inlet to the duct outlet.

Assignees

• Byd Co Ltd

Inventors

• Gong Qing
• Lin Xinping
• Zhao Shuming
• Li Zhihai
• Wang Shumin
• Zhang Changcai
• Ren Maolin
• Tang Liuping
• Chen Guocong
• Li Xiaofang

Classifications

• H05B3/50

  heating conductor arranged in metal tubes, the radiating surface having heat-conducting fins · CPC title

• H05B2203/02

  Heaters using heating elements having a positive temperature coefficient · CPC title

• H05B2203/023

  Heaters of the type used for electrically heating the air blown in a vehicle compartment by the vehicle heating system · CPC title

• F24H9/1872

  PTC resistor · CPC title

• F24H2250/04

  Positive temperature coefficients [PTC]; Negative temperature coefficients [NTC] · CPC title