Low resistance flow regulator

Patent metadata

Field	Value
Publication number	US-10059191-B2
Application number	US-201414321207-A
Country	US
Kind code	B2
Filing date	Jul 1, 2014
Priority date	Jul 1, 2014
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

The present teachings provide for a flow restrictor for a coolant line of an internal combustion engine coolant system. The flow restrictor can include a restrictor element and a biasing member. The restrictor element can include a restrictor plate and a tab non-rotatably coupled at an angle. The biasing member can rotationally bias the restricting element to a first position where the restricting plate is substantially parallel to the flow of fluid. The tab can be configured to create a torque on the restricting element to overcome the biasing member and rotate the restricting plate to block a portion of the fluid flow path when the flow exceeds a predetermined flow rate.

First claim

What is claimed is:

1. An internal combustion engine coolant system comprising:
the internal combustion engine including an engine inlet and an engine outlet; a heat exchanger including a heat exchanger inlet and a heat exchanger outlet, the engine outlet is connected to the heat exchanger inlet by a supply line, and the engine inlet is connected to the heat exchanger outlet through a return conduit;
a coolant pump having a coolant pump flow rate that is directly proportional to an engine speed of the internal combustion engine;
a restrictor element of a flow restrictor configured for rotation about a pivot axis within a flow path of a coolant line including the supply line, said restrictor element including:
a first restrictor plate extending in a first direction; and
a tab extending in a second direction different than said first direction; and a biasing member of the flow restrictor configured to generate a first torque about said pivot axis to bias said restrictor element towards a first rotational position in which said first restrictor plate extends substantially parallel to a central axis of said flow path;
wherein:
a second torque about said pivot axis is generated when a fluid flows through said flow path and contacts said tab;
said second torque is opposite to said first torque and exceeds said first torque to rotate said restrictor element to a second rotational position when said fluid flows through said flow path at a flowrate greater than a first predetermined flowrate when the engine speed of the internal combustion engine is increased;
said first restrictor plate is configured to block a portion of said flow path to limit said fluid to a second predetermined flowrate that is less than the first predetermined flowrate; and
the fluid flows through the flow path in response to increase in engine speed and rotates the restriction element such that the first restriction plate blocks a portion of the flow path to reduce fluid flow through the flow path as engine speed increases.

2. The system of claim 1 , wherein said tab is smaller than said first restrictor plate and is coupled to said first restrictor plate at an angle of no greater than 90° relative to said first restrictor plate.

3. The system of claim 1 , further comprising a main body and a pivot rod, said main body defining a pivot aperture, wherein said first restrictor plate and said tab are non-rotatably coupled to said pivot rod and said pivot rod is rotatably received in said pivot aperture.

4. The system of claim 3 , wherein said pivot aperture extends through said main body and said pivot rod extends through said pivot aperture to an exterior of said main body.

5. The system of claim 1 , wherein said first restrictor plate extends in an upstream direction when in said first rotational direction.

6. The system of claim 1 , wherein said biasing member is a torsion spring.

7. The system of claim 1 , wherein said first restrictor plate is a semi-circular disc.

8. The system of claim 1 , wherein said restrictor element is coupled inline to a thermostat.

9. A coolant system for an internal combustion engine, the coolant system comprising:
the internal combustion engine including an engine inlet and an engine outlet;
a heat exchanger including a heat exchanger inlet and a heat exchanger outlet, the engine outlet is connected to the heat exchanger inlet by a supply line, and the engine inlet is connected to the heat exchanger outlet through a return conduit;
a coolant pump having a coolant pump flow rate that is directly proportional to an engine speed of the internal combustion engine;
a coolant conduit defining a flow passageway configured to circulate a coolant fluid through said coolant conduit, the coolant conduit including the supply line and the return conduit;
a flow restrictor disposed within said flow passageway and including:
a pivot member rotatably coupled to said coolant conduit and configured to rotate about a pivot axis;
a first restrictor plate fixedly coupled to said pivot member and extending radially therefrom; and
a tab fixedly coupled to said pivot member and extending radially therefrom at an angle relative to said first restrictor plate; and
a biasing member configured to bias said pivot member toward a first rotational position;
wherein:
a torque about said pivot axis is generated when said coolant fluid flows through said flow passageway and contacts said tab, when said coolant fluid flows through said flow passageway at a flowrate greater than a predetermined flowrate when the engine speed is increased said torque overcomes said biasing member to rotate said pivot member to a second rotational position;
in said first rotational position, a first area of said flow passageway is restricted by said tab, and in said second rotational position a second area of said flow passageway is restricted by said restrictor plate, said second area being greater than said first area; and
the fluid flows through the flow passageway in response to increase in engine speed and rotates the flow restrictor such that the first restrictor plate blocks a portion of the flow passageway to reduce fluid flow through the flow passageway as engine speed increases.

10. The coolant system of claim 9 , wherein said coolant conduit defines a pivot aperture, said pivot member extending through said pivot aperture to an exterior of said coolant conduit.

11. The coolant system of claim 9 , wherein said first restrictor plate extends in an upstream direction and substantially parallel to a central axis of said flow passageway when said pivot member is in said first rotational position.

12. The coolant system of claim 9 , further comprising a heat exchanger having an inlet and an outlet, said flow restrictor being mounted to one of said inlet and said outlet.

13. The coolant system of claim 9 , wherein said coolant conduit further includes a thermostat.

14. The coolant system of claim 13 , wherein said pivot member being rotatably coupled to said thermostat.

15. A coolant system for an internal combustion engine, the coolant system comprising:
the internal combustion engine including an engine inlet and an engine outlet; a heat exchanger including an inlet port and an outlet port; a coolant circuit including:
a coolant pump having a coolant pump flow rate that is directly proportional to an engine speed of the internal combustion engine;
a supply conduit coupled for fluid communication with said inlet port and the engine outlet, and defining a supply passageway configured to convey coolant fluid from the internal combustion engine to said heat exchanger; and
a return conduit coupled for fluid communication with said outlet port and the engine inlet, and defining a return passageway configured to convey said coolant fluid from said heat exchanger to the internal combustion engine;
a flow restrictor disposed within one of said supply passageway or said return passageway, said flow restrictor including:
a pivot member rotatably coupled to one of said supply conduit or said return conduit that said flow restrictor is disposed within and configured to rotate about a pivot axis;
a first restrictor plate fixedly coupled to said pivot member and extending radially therefrom in a first direction; and
a tab fixedly coupled to said pivot member and extending radially therefrom in a second direction different than said first direction; and
a biasing member configured to bias said pivot member toward a first rotational position in which said first restrictor plate is substantially parallel to a central axis of said one of said supply passage

Assignees

• Denso Int America Inc
• Denso Corp

Inventors

• Wright Jacob

Classifications

• F01P5/12

  Pump-driving arrangements · CPC title

• F01P2007/146

  using valves · CPC title

• F01P7/16

  by thermostatic control · CPC title

• F01P3/00

  Liquid cooling · CPC title

• F16K1/221

  specially adapted operating means therefor (operating means per se F16K31/00) · CPC title