Roofing shingle system

Patent metadata

Field	Value
Publication number	US-10059016-B2
Application number	US-201715725433-A
Country	US
Kind code	B2
Filing date	Oct 5, 2017
Priority date	Dec 30, 2014
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

A roofing system including shingles with different shingle patterns. The roofing system may include a plurality of first shingles having a first two-tab shingle pattern and a plurality of second shingles having a second two-tab shingle pattern. The first shingles including a first tab having a first width and a second tab having a second width, wherein the first width and the second width are substantially equal. The second shingles including a third tab having a third width and a fourth tab having a fourth width, wherein the third width is substantially equal to the first width and the fourth width is about double the second width. The plurality of first shingles and the plurality of second shingles can be formed from a rectangular shingle blank in an interwoven pattern with substantially no scrap or waste material.

First claim

The invention claimed is:

1. A two-tab shingle with a tab portion having a series of alternating tabs and cutouts, comprising;
a first cutout disposed at a first edge of the two-tab shingle and having a first cutout width;
a first tab having a first tab width;
a second cutout centered on a centerline of the shingle and having a second cutout width, and
a second tab having a second tab, width;
wherein the first cutout width, the first tab width, and the second cutout width are substantially equal; and
wherein the two-tab shingle has only two tabs.

2. The two-tab shingle of claim 1 , wherein the second tab width is about double the first tab width.

3. The two-tab shingle of claim 1 , wherein the second tab width is about 1.5 times the first tab width.

4. The two-tab shingle of claim 1 , further comprising a third cutout having a third cutout width, wherein the third cutout width and the second tab width are substantially equal to the first tab width.

5. The two-tab shingle of claim 1 , further comprising a third cutout having a third cutout width, wherein the third cutout width is about half of the first tab width.

6. The two-tab shingle of claim 1 , further comprising a total width, wherein the first tab width is about one-fifth of the total width.

7. A method of cutting shingles from a parent sheet with minimum waste of material where the shingles include tab portions having at least two different patterns, comprising:
cutting the parent sheet into first and second rows of two-tab shingles, the two-tab shingles having only two tabs;
wherein the second row is parallel to the first row and the tab portions of the shingles in the second row are interwoven with the tab portions of the shingles in the first row;
wherein each of the first row and the second row alternate between different two-tab shingle patterns:
wherein seams between adjacent shingles in the first row are offset from seams between adjacent shingles in the second row; and
wherein the tab portions of shingles of a first pattern are interwoven with the tab portions of shingles of a second pattern.

8. The method of claim 7 , wherein the first row alternates between a first shingle pattern and a second shingle pattern and the second row alternates between the first shingle pattern and the second shingle pattern.

9. The method of claim 7 , wherein the first row alternates between a first shingle pattern and a second shingle pattern and the second row alternates between the second shingle pattern and a third shingle pattern.

Assignees

• Owens Corning Intellectual Capital Llc

Inventors

• Grubka Lawrence J
• Latorre Carmen A
• Elliott Bert W
• Freidner Christopher C

Classifications

• B26D1/405

  for thin material, e.g. for sheets, strips or the like · CPC title

• E04D1/26

  Strip-shaped roofing elements {simulating a repetitive pattern, e.g.} appearing as a row of shingles · CPC title

• E04D2001/005

  the roofing elements having a granulated surface · CPC title

• B26D3/10 Primary

  Making cuts of other than simple rectilinear form (cutting-out B26F) · CPC title