Three-dimensional fluid micromodels

Patent metadata

Field	Value
Publication number	US-10055884-B2
Application number	US-201514700408-A
Country	US
Kind code	B2
Filing date	Apr 30, 2015
Priority date	Apr 30, 2015
Publication date	Aug 21, 2018
Grant date	Aug 21, 2018

Abstract

The subject matter of this specification can be embodied in, among other things, a system that includes a three-dimensional fabricator. An image processing module acquires an image of a rock sample having a network of pores, a transformation module transforms the image into a binary matrix and determine a set of statistical moments of the binary matrix, a layer generation module generates a first representation of a first stochastic layer based on the set and emulative of the rock sample and generates a second representation of a second stochastic layer based on the set and emulative of the rock sample. An arrangement module arranges the first representation and the second representation as adjacent layers of a three-dimensional model emulative of the rock sample, and provides the first representation and the second representation to the 3D fabricator for fabrication as a physical three-dimensional fluid micromodel emulative of the rock sample.

First claim

What is claimed is:

1. A method comprising:
acquiring, by a computer device, an image of a section of a rock sample having a network of pores;
transforming, by the computer device, the image into a binary matrix;
generating, by the computer device, a first representation of a first stochastic layer based on a set of one or more statistical moments of the binary matrix and emulative of the rock sample;
identifying one or more first outer boundaries of the first representation;
closing representations of pores that occur within a predetermined depth of the identified first outer boundaries with a first boundary layer;
forming, under control of the computer device, a first tangible solid physical micromodel layer comprising a network of pores based on the first representation;
generating, by the computer device, a second representation of a second stochastic layer based on the set and emulative of the rock sample, the second representation being different from the first representation;
identifying one or more second outer boundaries of the second representation;
closing representations of pores that occur within a predetermined depth of the identified second outer boundaries with a second boundary layer;
forming, under control of the computer device, a second tangible solid physical micromodel layer comprising a network of pores based on the second representation adjacent the first tangible solid physical micromodel layer; and
providing, by the computer device, an arrangement of the first tangible solid physical micromodel layer and the second tangible solid physical micromodel layer as adjacent layers of a tangible solid physical three-dimensional fluid micromodel emulative of the rock sample and having an outer surface that is non-porous.

2. The method of claim 1 , wherein providing the arrangement of the first tangible solid physical micromodel layer and the second tangible solid physical micromodel layer as adjacent layers of the tangible solid physical three-dimensional fluid micromodel emulative of the rock sample comprises forming using a three-dimensional printer.

3. The method of claim 2 , wherein:
forming the first tangible solid physical micromodel layer further comprises:
providing, by the computer device, a first representation of the first tangible solid physical micromodel layer as a first collection of commands to the three-dimensional printer; and
printing, by the three dimensional printer, the first tangible solid physical micromodel layer as a first printed layer in a tangible solid physical three-dimensional printed model; and

forming at least the second tangible solid physical micromodel layer further comprises:
providing, by the computer device, a second representation of the second tangible solid physical micromodel layer as a second collection of commands to the three-dimensional printer; and
printing, by the three dimensional printer, the second tangible solid physical micromodel layer as a second printed layer in the tangible solid physical three-dimensional printed model.

4. The method of claim 1 , wherein generating the first representation of the first stochastic layer and the second representation of the second stochastic layer further comprises arranging, by the computer device, the first representation and the second representation into a computer-generated three-dimensional representation based on the set, the computer generated three-dimensional representation comprising a computer generated three-dimensional network of pores emulative of the rock sample.

5. The method of claim 4 , further comprising including in the computer generated three-dimensional representation at least one of an injection port or a production port.

6. The method of claim 4 , further comprising transforming a degree of heterogeneity of the computer generated three-dimensional representation by applying a moving average to the distribution of the three-dimensional network of pores within the computer generated three-dimensional representation.

7. The method of claim 1 , further comprising determining, by the computer device, the set of one or more statistical moments of the binary matrix.

8. The method of claim 7 , wherein the set comprises one or more of a statistical mean and a statistical covariance.

9. The method of claim 1 , wherein at least one of the first tangible solid physical micromodel layer and the second tangible solid physical micromodel layer are formed of a material that is sufficiently transparent so as to permit observation of movement of fluids through the tangible solid physical three-dimensional fluid micromodel from outside of the tangible solid physical three-dimensional fluid micromodel.

10. The method of claim 1 , wherein:
generating, by the computer device, a second representation of a second stochastic layer based on the set and emulative of the rock sample, the second representation being different from the first representation further comprises generating, by the computer device and after forming the first tangible solid physical micromodel, a second representation of a second stochastic layer based on the set and emulative of the rock sample, the second representation being different from the first representation.

11. The method of claim 1 , further comprising:
urging a fluid flow into the tangible solid physical three-dimensional fluid micromodel;
flowing the fluid flow through the network of pores of the first tangible solid physical micromodel layer and through the network of pores of the second tangible solid physical micromodel layer; and
capturing one or more views of the fluid flow through the tangible solid physical three-dimensional fluid micromodel.

Assignees

• Saudi Arabian Oil Co

Inventors

• Alkhatib Ali
• Alshehri Amar
• Han Ming

Classifications

• G01V99/00

  Subject matter not provided for in other groups of this subclass · CPC title

• B33Y50/00

  Data acquisition or data processing for additive manufacturing · CPC title

• G01N33/24

  Earth materials (G01N33/42 takes precedence) · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• G06T2200/08

  involving all processing steps from image acquisition to 3D model generation · CPC title