Methods and system for water injection control

Patent metadata

Field	Value
Publication number	US-10054036-B2
Application number	US-201615384253-A
Country	US
Kind code	B2
Filing date	Dec 19, 2016
Priority date	Dec 19, 2016
Publication date	Aug 21, 2018
Grant date	Aug 21, 2018

Abstract

Methods and systems are provided for selecting a location for water injection during a water injection event based on ambient temperature and humidity, as well as engine operating conditions. In one example, a method may include injecting water upstream of a charge air cooler in response to operating the cooler in heater mode and injecting water downstream of the cooler in response to operating the cooler in cooler mode. Further, the method may include operating the cooler in heater mode based on dry, cold ambient conditions and a dilution demand and operating the cooler in cooler mode based on engine boost conditions and engine knock.

First claim

The invention claimed is:

1. A method for an engine, comprising:
injecting a larger proportion of water upstream than downstream of a charge air cooler while operating the cooler in a heating mode; and
injecting a larger proportion of water downstream than upstream of the charge air cooler while operating the cooler in a cooling mode.

2. The method of claim 1 , wherein the injecting a larger proportion of water upstream of the charge air cooler is responsive to an ambient temperature being lower than a threshold, and the injecting a larger proportion of water downstream of the charge air cooler is responsive to the ambient temperature being higher than the threshold.

3. The method of claim 1 , wherein the injecting a larger proportion of water upstream of the charge air cooler is responsive to an ambient humidity being lower than a threshold, and the injecting a larger proportion of water downstream of the charge air cooler is responsive to the ambient humidity being higher than the threshold.

4. The method of claim 1 , wherein operating the cooler in the heating mode includes operating the engine with natural aspiration, and wherein operating the cooler in the cooling mode includes operating the engine boosted.

5. The method of claim 4 , wherein the injecting a larger proportion of water upstream of the charge air cooler is responsive to an engine dilution demand, and the injecting a larger proportion of water downstream of the charge air cooler is responsive to an engine cooling demand.

6. The method of claim 5 , wherein an amount of water injected upstream of the charge air cooler is based on each of the engine dilution demand, manifold pressure, and ambient temperature, and wherein the amount of water injected downstream of the charge air cooler is based on each of the engine cooling demand, a boost pressure, and a charge cooler condensate level.

7. The method of claim 1 , wherein operating the cooler in the heating mode includes transferring heat from a coolant circulating through the heat exchanger to air flowing through the heat exchanger, and wherein operating the cooler in the cooling mode includes transferring heat from the air flowing through the heat exchanger to the coolant circulating through the heat exchanger.

8. The method of claim 1 , wherein an air temperature at an outlet of the charge air cooler is at a (common) temperature setting when operating the cooler in each of the heating mode and the cooling mode, the temperature setting selected based on a knock limit of the engine.

9. The method of claim 1 , further comprising, adjusting a first set of engine operating parameters responsive to the injecting water upstream of the charge air cooler, and adjusting a second, different set of engine operating parameters responsive to the injecting water downstream of the charge air cooler.

10. The method of claim 9 , wherein the first set of engine operating parameters includes an EGR flow rate, and wherein the second set of engine operating parameters includes spark timing.

11. A method for an engine, comprising:
during a first condition, when each of ambient temperature and ambient humidity is lower, injecting water upstream of a charge air cooler to raise a temperature and humidity of charge delivered to the engine; and
during a second condition, when each of ambient temperature and ambient humidity is higher, injecting water downstream of the charge air cooler to lower the temperature of the charge delivered to the engine.

12. The method of claim 11 , wherein during the first condition, the engine is operating with natural aspiration and wherein during the second condition, the engine is operating with boost.

13. The method of claim 11 , wherein during the first condition, the engine is dilution limited, and an amount of water injected upstream of the charge air cooler is based on engine dilution demand and manifold pressure, and wherein during the second condition, the engine is knock limited, and the amount of water injected downstream of the charge air cooler is based on an engine knock limit and boost pressure.

14. The method of claim 13 , wherein during both the first and second condition, the amount of water injected is further based on a condensate level at the charge air cooler.

15. The method of claim 11 , further comprising, during the first condition, adjusting an opening of an EGR valve based on the amount of water injected upstream of the charge air cooler, and during the second condition, adjusting spark timing based on the amount of water injected downstream of the charge air cooler.

16. The method of claim 11 , further comprising, during both the first and second condition, flowing air through the charge air cooler, and circulating a coolant, coupled to an engine coolant system, through the charge air cooler, wherein during the first condition, heat is transferred from the coolant to the air, and wherein during the second condition, heat is transferred from the air to the coolant.

17. The method of claim 11 , further comprising, during both the first and the second condition, maintaining a temperature of air exiting the charge air cooler at a target temperature, the target temperature selected as a function of a knock limit of the engine when operating with boost.

18. An engine system, comprising:
an engine;
a compressor for providing a boosted aircharge to the engine;
a charge air cooler coupled downstream of the compressor;
a coolant system for circulating coolant through the charge air cooler and the engine;
a first water injector coupled upstream of the charge air cooler and downstream of the compressor;
a second water injector coupled downstream of the charge air cooler;
an EGR passage including an EGR valve for recirculating exhaust gas from an exhaust manifold to an intake manifold, upstream of the compressor;
a humidity sensor coupled to the intake manifold, upstream of the compressor, for estimating an ambient humidity;
a temperature sensor coupled to the intake manifold, upstream of the compressor, for estimating an ambient temperature; and
a controller with computer readable instructions for:
responsive to ambient temperature being lower than a threshold temperature, injecting more water into the engine, upstream of the charge air cooler than downstream of the charge cooler, while maintaining the compressor disabled; and
responsive to ambient temperature being higher than the threshold temperature, injecting more water into the engine, downstream of the charge air cooler than upstream of the charge air cooler, while enabling the compressor.

19. The system of claim 18 , wherein a proportion of a total water injection amount that is injected upstream of the charge air cooler is increased as the ambient temperature decreases, and wherein the proportion of the total water injection amount that is injected downstream of the charge air cooler is increased as the ambient temperature increases.

20. The system of claim 19 , wherein the controller includes further instructions for:
decreasing an opening of the EGR valve responsive to the proportion of water injected upstream of the charge air cooler; and
advancing spark timing responsive to the proportion of water injected downstream of the charge air cooler.

Assignees

• Ford Global Tech Llc

Inventors

• Hakeem Mohannad
• Surnilla Gopichandra
• Ulrey Joseph Norman

Classifications

• F02B29/0493 Primary

  Controlling the air charge temperature · CPC title

• F02D35/027

  using knock sensors · CPC title

• F02D41/005

  according to engine operating conditions · CPC title

• F02D41/0077

  Control of the EGR valve or actuator, e.g. duty cycle, closed loop control of position (EGR valve position sensor F02M26/48) · CPC title

• F02D41/0025

  Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures · CPC title