Steel part and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-10053747-B2
Application number	US-201515124453-A
Country	US
Kind code	B2
Filing date	Mar 11, 2015
Priority date	Mar 11, 2014
Publication date	Aug 21, 2018
Grant date	Aug 21, 2018

Abstract

A surface of a steel material cut to a desired shape and carbonitrided is heated by excitation and thereafter repeatedly heated/cooled a predetermined number of times, such that an ultrafine crystal layer is formed immediately under the surface of the steel material and at least a predetermined number of cracks are formed under the formed ultrafine crystal layer, thereby enabling to increase toughness of the surface or immediately thereunder and enhance tenacity and inhibiting growth of cracks.

First claim

The invention claimed is:

1. A steel part, comprising:
a steel material cut to a desired shape and carbonitrided, whose surface is then repeatedly heated by excitation and cooled a predetermined number of times, such that an ultrafine crystal layer is formed immediately under the surface of the steel material and at least a predetermined number of cracks are formed under the formed ultrafine crystal layer.

2. A method for manufacturing a steel part from a steel material, comprising:
a cutting step to cut the steel material to machine the material to a desired shape;
a carbonitriding step to carbonitride the cut and machined steel material; and
a crack forming step to excite and heat a surface of the carbonitrided steel material and thereafter cools, and repeat the heating and cooling a predetermined number of times, thereby forming an ultrafine crystal layer immediately tinder the surface of the steel material, and forming at least a predetermined number of cracks under the formed ultrafine crystal layer.

3. The method according to claim 2 , wherein the crack forming step comprises:
a step to mechanically rub the surface of the steel material to heat and then cool the heated surface of the steel material.

4. The method according to claim 2 , wherein the crack forming step comprises:
a step to bring particles or fluid into collision with the surface of the steel material to heat and then cool the heated surface of the steel material.

Assignees

• Honda Motor Co Ltd

Inventors

• Matsumoto Kenji

Classifications

• C21D9/32 Primary

  for gear wheels, worm wheels, or the like · CPC title

• C23C8/80

  After-treatment · CPC title

• C23C8/32

  of ferrous surfaces · CPC title

• C21D1/785

  Thermocycling · CPC title

• C21D1/06

  Surface hardening · CPC title