Printing apparatus and sheet discharge method therefor

Patent metadata

Field	Value
Publication number	US-10052864-B2
Application number	US-201615070228-A
Country	US
Kind code	B2
Filing date	Mar 15, 2016
Priority date	Mar 17, 2015
Publication date	Aug 21, 2018
Grant date	Aug 21, 2018

Abstract

A controller of a printing apparatus is configured to determine whether there is a stack-full tray, restrict discharging of the printing sheet to the stack-full tray and reduce the number of copies made in the sort printing process, store the page number of the page currently printed in association with a stack-full tray, obtain image data corresponding to the page associated with the stack-full tray onwards when it is determined that the full stack status of the stack-full trays is released, and the obtained print images with making the tray of which status is changed from the full status to the non-full status.

First claim

What is claimed is:

1. A printing apparatus, comprising:
a printing device configured to print an image on a printing sheet;
a plurality of trays configured to receive the printing sheet on which image are formed by the printing device;
a plurality of sensors respectively provided to the plurality of trays, each of the plurality of sensors outputting signals which are different depending on whether a height of a stack of the printing sheets received by the corresponding tray exceeds a particular height;
a conveying device configured to convey the printing sheet inside the printing apparatus;
a storage device; and
a controller,
wherein the controller is configured to execute:
a receiving process in which the controller receives a print job associated with a printing operation from an external apparatus;
a number of copies obtaining process in which the controller obtains a number of copies of a document to be made for the print job, the document having a plurality of pages, the number of copies of the document to be printed being a first number;
a sort printing process of repeatedly causing, for a first page through a last page of the document:
the printing device to print the first number of copies of a page of the document; and
the conveying device to discharge the first number of copies of the printed page to the first number of destination trays, respectively, among the plurality of trays;

a full status determination process in which the controller determines whether a signal output by at least one of the sensors respectively provided to the destination trays is switched, during execution of the sort printing process, from a non-full status signal, which represents the height of the stack of the printing sheets does not exceed the particular height, to a full status signal, which represents the height of the stack of the printing sheets exceeds the particular height,
wherein, when the controller determines that a signal output by at least one of the sensors is switched from the non-full status signal to the full status signal,
the controller is further configured to execute:
a storing process in which the controller causes the storage device to store the page number of the page currently printed in association with a stack-full tray which is a tray corresponding to the sensor determined in the full status determination process that the output signal is changed from the non-full status signal to the full status signal;
a modifying process in which the controller stops discharging the printing sheets to the stack-full tray and reduces the first number of copies of the document made in the sort printing process from the first number obtained in the number of copies obtaining process to a second number, which is obtained by subtracting the number of full-status trays from the first number;
a continuous printing process in which the controller continues to execute the sort printing process such that the controller prints the second number of copies of the document and discharge the second number of copies of the document to the second number of destination trays, respectively, the second number of destination trays being other than the stack-full tray;
a release determination process in which the controller determines whether the signal output by the sensor corresponding to at least one of the stack-full trays is changed from the full status signal to the non-full status signal;
an image obtaining process in which the controller obtains image data corresponding to the page associated with the stack-full tray and stored in the storage device in the storing process and the subsequent pages from the external apparatus from which the print job is received when it is determined in the release determination process that the signal output by the sensor corresponding to at least one of the stack-full trays is changed from the full status signal to the non-full status signal; and
a reprinting process in which the controller causes the printing device to print images obtained in the image obtaining process with making the tray of which sensor is determined to change the output signal from the full status signal to the non-full status signal the destination tray.

2. The printing apparatus according to claim 1 ,
wherein the controller is configured to store the image data corresponding to the page currently printing and subsequent pages in a storage area allocated in the storage device when it is determined in the full status determination process that the output signal of the sensor is changed during execution of the sort printing process, and
wherein the controller is configured to retrieve the image data from the storage device in the image obtaining process.

3. The printing apparatus according to claim 2 , wherein the controller is configured to release the storage area of the storage device storing image data of respective pages in response to completion of printing of the number of copies obtained in the number of copies obtaining process.

4. The printing apparatus according to claim 2 , wherein the controller is configured to release the storage area of the storage device storing image data when a waiting time period in which the signal output by the sensor corresponding to the stack-full tray is changed from the full status signal to the non-full status signal exceeds a particular time period.

5. The printing apparatus according to claim 1 ,
wherein the controller is further configured to execute:
a tray determining process in which the controller determines whether there exists an unused tray which is a tray other than the trays determined to be the destination trays in the sort printing process and the corresponding sensor is outputting the non-full status signal when a waiting time period in which the signal output by the sensor corresponding to the stack-full tray is changed from the full status signal to the non-full status signal exceeds a particular time period;
a second image obtaining process in which the controller obtains image data corresponding to the page associated with the stack-full tray and the subsequent pages when it is determined in the tray determining process that there exists the unused tray; and
a second reprinting process in which the controller causes the printing device to print the images represented by the image data obtained in the second image obtaining process with making the unused tray as the destination tray after execution of the sort printing process.

6. The printing apparatus according to claim 5 , wherein the controller is configured to notify that the printing sheets are discharged onto the unused tray when the image data is printed according to the second reprinting process.

7. A sheet discharge method for a printing apparatus, comprising:
a receiving step of receiving a print job associated with a printing operation from an external apparatus;
a number of copies obtaining step of obtaining a number of copies of a document to be made for the print job, the document having a plurality of pages, the number of copies of the document to be printed being a first number;
a sort printing step of repeatedly causing, for a first page through a last page of the document:
a printing device of the printing apparatus to print the first number of copies of a page of the document and
a conveying device of the printing apparatus to discharge the first number of copies of the printed page to the first number of destination trays, respectively, among the plurality of trays;
a full status determination step of determining whether a signal output by at least one of sensors respectively provided to the destination trays is switched, during execution of the sort printing process, from a non-full status signal, which represents the

Assignees

• Brother Ind Ltd

Inventors

• Tanaka Tsutomu

Classifications

• B65H2220/02

  indicating an entity which is controlled, adjusted or changed by a control process, i.e. output · CPC title

• B65H2801/06

  Office-type machines, e.g. photocopiers · CPC title

• B65H2220/11

  indicating that the input or output entities exclusively relate to machine elements · CPC title

• B65H2511/152

  Operations & Transport · mapped topic

• B41F21/00 Primary

  Devices for conveying sheets through printing apparatus or machines (through platen presses B41F1/28) · CPC title