Brush-holder for a motor vehicle starter provided with a thermal protection system, and corresponding motor vehicle starter

Patent metadata

Field	Value
Publication number	US-10050489-B2
Application number	US-201515107625-A
Country	US
Kind code	B2
Filing date	Jan 15, 2015
Priority date	Jan 23, 2014
Publication date	Aug 14, 2018
Grant date	Aug 14, 2018

Abstract

A brush-holder for a motor vehicle starter comprising at least one first electrically conductive cage receiving a first brush having a first polarity, at least one second cage receiving a second brush having a second polarity different to the first polarity, at least one support plate on which the first cage and the second cage are attached, the support plate being electrically connected to the second polarity, and a deformable heat-sensitive member that is deformable from a pre-defined temperature, wherein the deformable member is arranged so as to electrically insulate the first cage relative to the support plate and wherein it further comprises a means for moving the first cage or the support plate in such a way as to establish contact between the first cage and the support plate following a deformation of the deformable member.

First claim

The invention claimed is:

1. Brush-holder ( 10 ) for a motor vehicle starter comprising at least one first electrically conductive cage ( 13 . 1 , 13 . 3 ) which receives a first brush ( 15 . 1 , 15 . 3 ) with a first polarity, at least one second cage ( 13 . 2 , 13 . 4 ) which receives a second brush ( 15 . 2 , 15 . 4 ) with a second polarity different from the first polarity, at least one support plate ( 12 ) on which the first ( 13 . 1 , 13 . 3 ) and the second ( 13 . 2 , 13 . 4 ) cages are secured, said support plate ( 12 ) being connected electrically to the second polarity, and a heat-sensitive deformable unit ( 122 , 40 ) that is deformable starting from a predetermined temperature, wherein said heat-sensitive deformable unit ( 122 , 40 ) is designed to insulate said first cage ( 13 . 1 , 13 . 3 ) electrically relative to said support plate ( 12 ), and wherein further deformation of said heat-sensitive deformable unit ( 122 , 40 ) enable a contact is established between said first cage ( 13 . 1 , 13 . 3 ) and said support plate ( 12 ).

2. Brush-holder according to claim 1 , comprising a means ( 35 ) for displacement of said first cage or said support plate, such as to establish the contact further to the deformation.

3. Brush-holder according to claim 1 , wherein said heat-sensitive deformable unit is constituted by at least one insulating layer ( 122 ) which covers at least partly a metal plate ( 121 ) of said support plate ( 12 ).

4. Brush-holder according to claim 1 , wherein said insulating layer ( 122 ) is over-moulded on said metal plate ( 121 ).

5. Brush-holder according to claim 1 , wherein said heat-sensitive deformable unit is formed by a layer ( 40 ) of electrically insulating material covering at least partly a system ( 31 ) for securing said first cage ( 13 . 1 , 13 . 3 ) on said support plate ( 12 ).

6. Brush-holder according to claim 5 , wherein securing system ( 31 ) comprises at least one lug ( 32 ) which is covered at least partly by a layer ( 40 ) of electrically insulating material.

7. Brush-holder according to claim 2 , wherein said means ( 35 ) for displacement is formed by a spiral spring which is fitted on a system ( 37 ) for retention of said spring ( 35 ) belonging to said first cage ( 13 . 1 , 13 . 3 ).

8. Brush-holder according to claim 7 , wherein said retention system ( 37 ) is constituted by a pin obtained from a wall of said first cage ( 13 . 1 , 13 . 3 ).

9. Brush-holder according to claim 1 , wherein said heat-sensitive deformable unit ( 122 , 40 ) is made of a plastic material.

10. Brush-holder according to claim 9 , wherein the plastic material is a thermoplastic material such as a polyamide PA 4.6 or PA 6.6, or a PPS polypropylene filled with between 40 and 50% glass fibre.

11. Brash-holder according to claim 10 , wherein the plastic material is a heat-setting material.

12. Brush-holder according to claim 1 , wherein it comprises two brushes ( 15 . 1 , 15 . 3 ) with a first polarity and two brushes ( 15 . 2 , 15 . 4 ) with a second polarity.

13. Brush-holder according to claim 1 , wherein the first polarity corresponds to a positive polarity, whereas the second polarity to which said support plate ( 12 ) is connected electrically corresponds to an earth of the starter.

14. Motor vehicle starter comprising an electric motor provided with a brush-holder ( 10 ) according to claim 1 .

15. Brush-holder according to claim 2 , wherein said heat-sensitive deformable unit is constituted by at least one insulating layer ( 122 ) which covers at least partly a metal plate ( 121 ) of said support plate ( 12 ).

16. Brush-holder according to claim 2 , wherein said insulating layer ( 122 ) is over-moulded on said metal plate ( 121 ).

17. Brush-holder according to claim 3 , wherein said insulating layer ( 122 ) is over-moulded on said metal plate ( 121 ).

18. Brush-holder according to claim 2 , wherein said heat-sensitive deformable unit is formed by a layer ( 40 ) of electrically insulating material covering at least partly a system ( 31 ) for securing said first cage ( 13 . 1 , 13 . 3 ) on said support plate ( 12 ).

19. Brush-holder according to claim 3 , wherein said means ( 35 ) for displacement is formed by a spiral spring which is fitted on a system ( 37 ) for retention of the said spring ( 35 ) belonging to he said first cage ( 13 . 1 , 13 . 3 ).

20. Brush-holder according to claim 4 , wherein said means ( 35 ) for displacement is formed by a spiral spring which is fitted on a system ( 37 ) for retention of the said spring ( 35 ) belonging to the said first cage ( 13 . 1 , 13 . 3 ).

Assignees

• Valeo Equip Electr Moteur

Inventors

• Gentil Maximilien
• Nalin Marie-Ange
• Gouges Julie

Classifications

• H02K5/148 Primary

  Slidably supported brushes · CPC title

• H02K23/66

  Structural association with auxiliary electric devices influencing the characteristic of, or controlling, the machine, e.g. with impedances or switches · CPC title

• H01R39/59

  Means structurally associated with the brushes for interrupting current (H01R39/58 takes precedence) · CPC title

• H02K23/18

  having displaceable main or auxiliary brushes · CPC title

• H02K11/27

  Devices for sensing current, or actuated thereby (overcurrent protection responsive to temperature of the machines or parts thereof, e.g. windings, H02K11/25) · CPC title