Relay unit for performing insulation diagnosis and method for controlling same

Patent metadata

Field	Value
Publication number	US-10049842-B2
Application number	US-201514879440-A
Country	US
Kind code	B2
Filing date	Oct 9, 2015
Priority date	Feb 2, 2015
Publication date	Aug 14, 2018
Grant date	Aug 14, 2018

Abstract

Provided is a relay unit that can sufficiently suppress defects that are caused by an insulation failure of insulating member that insulates and separates a load power supply from a device power supply, and a method for controlling a relay circuit. A control unit includes an insulating member diagnosis unit that performs diagnosis of an insulation failure of the capacitor.

First claim

The invention claimed is:

1. A relay unit comprising:
a switching circuit comprising a relay connected to a first power supply for operating a load;
a control unit powered by a second power supply-different from the first power supply; and
an insulating member that insulates the first power supply from the second power supply, wherein:
the control unit comprises:
an insulating member diagnosis unit; and
a first diagnosis-signal output unit; and

the control unit is configured to perform processing operations comprising:
outputting a first diagnosis signal via the first diagnosis-signal output unit; and
diagnosing, via the insulating member diagnosis unit, an insulation failure of the insulating member based on a first diagnosis-result signal obtained by the first diagnosis signal passing through the insulating member.

2. The relay unit according to claim 1 , wherein
the control unit comprises:
a second diagnosis-signal output unit; and
a switching circuit diagnosis unit, wherein
the control unit is configured to perform processing operations further comprising:
outputting a second diagnosis signal via the second diagnosis-signal output unit; and
diagnosing, via the switching circuit diagnosis unit, a fault of the switching circuit based on a second diagnosis-result signal obtained by the second diagnosis signal passing through the switching circuit.

3. The relay unit according to claim 1 , wherein:
the control unit comprises a switching circuit diagnosis unit; and
the control unit is configured to perform processing operations further comprising diagnosing, via the switching circuit diagnosis unit, a fault of the switching circuit based on the first diagnosis-result signal.

4. The relay unit according to claim 1 , wherein the control unit is configured to perform processing operations such that diagnosing the insulation failure of the insulating member via the insulating member diagnosis unit comprises diagnosing, via the insulating member diagnosis unit, the insulation failure of the insulating member while current flows through the load.

5. The relay unit according to claim 1 , wherein the control unit is configured to perform processing operations such that diagnosing the insulation failure of the insulating member via the insulating member diagnosis unit comprises diagnosing, via the insulating member diagnosis unit, the insulation failure of the insulating member while no current flows through the load.

6. The relay unit according to claim 1 , wherein
the insulating member comprises a capacitor;
the first diagnosis signal comprises a pulse; and
the control unit is configured to perform operations further comprising determining, via the insulating member diagnosis unit, an insulation failure of the capacitor when a digital signal has a predetermined pulse width or greater, the digital signal being obtained by performing analog-digital conversion on the first diagnosis-result signal, and the first diagnosis-result signal is obtained based on the pulse.

7. The relay unit according to claim 1 , wherein the insulating member is one of: a capacitor; an insulating transformer; and a photocoupler.

8. A method for controlling a relay circuit, the relay circuit comprising:
a switching circuit comprising a relay connected to a first power supply for operating a load;
a control unit comprising: an insulating member diagnosis unit and powered by a second power supply; and a first diagnosis-signal output unit; and
an insulating member that insulates the first power supply and the relay from the second power supply;
the method comprising:
outputting by the control unit a first diagnosis signal via the first diagnosis-signal output unit; and
diagnosing an insulation failure of the insulating member via the insulating member diagnosis unit comprising diagnosing the insulation failure, via the insulating member diagnosis unit, of the insulating member based on a first diagnosis-result signal obtained by the first diagnosis signal passing through the insulating member.

9. The method according to claim 8 , wherein the control unit comprises a second diagnosis-signal output unit and a switching circuit diagnosis unit; the method further comprising:
outputting by the control unit a second diagnosis signal via the second diagnosis-signal output unit; and
diagnosing the switching circuit, via the switching circuit diagnosis unit, based on a second diagnosis-result signal obtained by the second diagnosis signal passing through the switching circuit.

10. The method according to claim 8 , wherein
the control unit comprises a switching circuit diagnosis unit; and
the method further comprises diagnosing, via the switching circuit diagnosis unit, a fault of the switching circuit based on the first diagnosis-result signal.

11. The method according to claim 8 , wherein diagnosing the insulation failure of the insulating member via the insulating member diagnosis unit comprises diagnosing the insulation failure of the insulating member, via the insulating member diagnosis unit, while current flows through the load.

12. The method according to claim 8 , wherein diagnosing the insulation failure of the insulating member via the insulating member diagnosis unit comprises diagnosing the insulation failure of the insulating member, via the insulating member diagnosis unit, while no current flows through the load.

13. The method according to claim 8 , wherein
the insulating member comprises a capacitor;
the first diagnosis signal comprises a pulse; and
the method further comprising determining, via the insulating member diagnosis unit, that the insulation failure of the insulating member exists in a condition in which a digital signal obtained by performing analog to digital conversion on the first diagnosis-result signal has a predetermined pulse width or greater.

14. The method according to claim 8 , wherein the insulating member is one of: a capacitor; an insulating transformer; and a photocoupler.

Assignees

• Omron Tateisi Electronics Co

Inventors

• Fukumoto Tetsuya
• Higuchi Toshiyuki
• Murakami Kohei
• Fujii Satoshi

Classifications

• G01R31/64

  Testing of capacitors · CPC title

• G01R31/1263

  of solid or fluid materials, e.g. insulation films, bulk material; of semiconductors or LV electronic components or parts; of cable, line or wire insulation · CPC title

• H01H47/004

  using plural redundant serial connected relay operated contacts in controlled circuit · CPC title

• H01H47/007 Primary

  with galvanic isolation between controlling and controlled circuit, e.g. transformer relay · CPC title

• H01H47/002 Primary

  Monitoring or fail-safe circuits · CPC title