Method for controlling the speed of cryogenic compressors arranged in series for cooling cryogenic helium

Patent metadata

Field	Value
Publication number	US-10047759-B2
Application number	US-201515322752-A
Country	US
Kind code	B2
Filing date	Jul 2, 2015
Priority date	Jul 8, 2014
Publication date	Aug 14, 2018
Grant date	Aug 14, 2018

Abstract

A method for controlling speeds of compressors arranged in series for compressing a fluid. The desired inlet pressure is predefined and the actual inlet pressure is detected. The actual discharge pressure of the fluid is recorded and the actual total pressure ratio is recorded. A proportional integral value is determined from the deviation of the actual inlet pressure from the desired inlet pressure and a capacity factor is determined from the proportional integral value and the actual total pressure ratio. A model total pressure ratio is determined from the actual total pressure ratio and the capacity factor. A reduced desired speed for each compressor is determined as a function value of the control function associated with the respective compressor. The control function assigns a reduced desired speed to each value pair of capacity factor and model total pressure ratio and is used to adjust the speed of each compressor.

First claim

The invention claimed is:

1. A method for controlling the speeds of compressors arranged in series that are formed to compress a fluid, comprising:
Specifying a desired inlet pressure which the fluid should have at an entry of the compressor arranged the furthest upstream,
Recording an actual inlet pressure of the fluid at said entry,
Recording an actual discharge pressure of the fluid at an output of the compressor arranged the furthest downstream,
Establishing an actual total pressure ratio, wherein the actual total pressure ratio corresponds to the quotient of the actual discharge pressure and the actual inlet pressure,
Determining a proportional integral value based on the deviation of the actual inlet pressure from the desired inlet pressure,
Determining the capacity factor of the proportional integral value and the actual total pressure ratio,
Establishing a model total pressure ratio based on the actual total pressure ratio and the capacity factor,
Determining a reduced desired speed for each compressor, wherein the respective reduced desired speed is determined as a function value of a control function associated with the respective compressor, which control function assigns a reduced desired speed to each value pair consisting of capacity factor and model total pressure ratio, and
Converting the reduced desired speeds into target speeds and adjusting the speed of each compressor to the respectively assigned target speed.

2. The method according to claim 1 , wherein the proportional integral value is less than or equal to the sum of the natural logarithm of a design total pressure ratio and of a choke capacity factor, wherein the choke capacity factor is 1 and wherein the design total pressure ratio is the total pressure ratio which results when all compressors of the series are operated at their design points, wherein the design point of a compressor defines the operating state in which the respective compressor has its highest efficiency.

3. The method according to claim 1 , wherein the capacity factor corresponds to the difference between the proportional integral value and the natural logarithm of the actual total pressure ratio.

4. The method according to claim 1 , wherein a maximum value and minimum value for the capacity factor is defined, wherein the maximum value is between 0.8 and 1 and/or the minimum value is between 0 and 0.1.

5. The method according to claim 4 , wherein the model total pressure ratio corresponds to the actual total pressure ratio multiplied by a saturation function that is dependent on the capacity factor, wherein the saturation function is 1 when the capacity factor is between the minimum value and the maximum value, and wherein the saturation function corresponds to an exponential function of the difference of the capacity factor and the minimum value, when the capacity factor is less than the minimum value, and wherein the saturation function corresponds to an exponential function of the difference of the capacity factor and the maximum value when the capacity factor is greater than the maximum value.

6. The method according to claim 5 , wherein, when the capacity factor is greater than the maximum value, the capacity factor is equated to the maximum value, after the model total pressure ratio is determined, and that, when the capacity factor is less than the minimum value, the capacity factor is equated to the minimum value, after the model total pressure ratio is determined.

7. The method according to claim 1 , wherein the discharge temperature of the fluid at the output of the respective compressor is equal to the inlet temperature of the fluid at the entry of the compressor of the series arranged respectively downstream of the respective compressor, and that the discharge pressure of the fluid at the output of the respective compressor is equal to the inlet pressure of the fluid at the entry of the compressor of the series arranged respectively downstream of the respective compressor.

8. The method according to claim 7 , wherein the discharge temperature and the discharge pressure for each compressor are established based on the inlet pressure and the inlet temperature of the compressor of the series arranged the furthest upstream, in particular using an Euler equation of a turbo machine equation, wherein the reduced speed for each compressor and the reduced mass flow rate is established by means of the respective compressor as a function of the total pressure ratio and the capacity factor of the series.

9. The method according to claim 8 , wherein a plurality of capacity lines are set for each compressor, wherein each capacity line is a function of the total pressure ratio for each compressor, and a function of the reduced mass flow rate and of the reduced speed of the respective compressor, and wherein the capacity factor along the respective capacity line is constant for each compressor.

10. The method according to claim 9 , wherein the control function establishes the reduced desired speed based on a pre-calculated table, wherein the table for each capacity factor, which is located on a capacity line and for each total pressure ratio, exhibits the respective reduced speed and wherein for capacity factors and for total pressure ratios that are not listed in the table, the corresponding values for the reduced speeds of the respective compressor are established by means of an interpolation method.

11. The method according to claim 9 , wherein the capacity lines exhibit those pairs of values of reduced mass flow and reduced speed that effect for the actual inlet pressure to adapt to the desired inlet pressure, when the control function from the model total pressure ratio and the capacity factor establish a reduced desired speed for each compressor, from the pre-calculated table, and the control is carried out with the established reduced speeds.

12. The method according to claim 9 , wherein the capacity lines are located between a surge and a choke characteristic, wherein the surge characteristic comprises operating states of the respective compressor in which, in case of a given reduced speed and a given reduced mass flow, a single pressure ratio to be reached cannot be maintained, and wherein the choke characteristic comprises operating states of the compressor, in which, in case of a defined reduced desired speed of the respective compressor, a decrease of the respective single pressure ratio does not result in a significantly increased reduced mass flow through the respective compressor.

Assignees

• Linde Ag

Inventors

• Kündig Andres
• Üresin Can

Classifications

• F04D17/12 Primary

  Multi-stage pumps · CPC title

• F25B1/10

  with multi-stage compression (with cascade operation F25B7/00) · CPC title

• F04D27/0269

  by changing flow path between different stages or between a plurality of compressors; load distribution between compressors · CPC title

• G05B15/02

  electric · CPC title

• F04D25/00

  Pumping installations or systems (controlling F04D27/00) · CPC title