Tunable control of pozzolan-lime cement compositions

Patent metadata

Field	Value
Publication number	US-10047270-B2
Application number	US-201415113168-A
Country	US
Kind code	B2
Filing date	Feb 28, 2014
Priority date	Feb 28, 2014
Publication date	Aug 14, 2018
Grant date	Aug 14, 2018

Abstract

A variety of cement compositions and methods of using cement compositions in subterranean formations. A method of formulating a cement composition may comprise: measuring surface area of a group of pozzolans, wherein the smallest measured surface area of the group of pozzolans and the largest measured surface area of the group of pozzolans vary by about 50% or greater. The method may further comprise selecting one or more pozzolans from the group of pozzolans. The method may further comprise adding components comprising lime and water to the selected one or more pozzolans to faun a cement composition.

First claim

What is claimed is:

1. A method of cementing in a subterranean formation comprising:
providing a first pozzolan;
providing a second pozzolan, wherein the second pozzolan comprises pozzolan particles having a surface area that varies by about 50% or more from pozzolan particles of the first pozzolan;
blending the first pozzolan and the second pozzolan to form a blended pozzolan;
adding components comprising lime and water to the blended pozzolan to form a cement composition, wherein cementitious components present in the cement composition comprise pozzolans comprising the first pozzolan and the second pozzolan without any additional cementitious components other than the pozzolans that hydraulically set in the presence of the water;
introducing the cement composition into the subterranean formation; and
allowing the cement composition to set in the subterranean formation.

2. A method according to claim 1 wherein the first pozzolan and the second pozzolan are individually selected from the group consisting of: fly ash, silica fume, metakaolin, pumice, and any combination thereof.

3. A method according to claim 1 wherein the cement composition further comprises a set retarder, wherein the set retarder comprises at least one retarder selected from the group consisting of a phosphonic acid, a phosphonic acid derivative, a lignosulfonate, a salt, an organic acid, a cellulose derivate, a synthetic co- or ter-polymer comprising sulfonate and carboxylic acid groups, a borate compound, and any combination thereof.

4. A method according to claim 1 wherein the cement composition further comprises at least one dispersant selected from the group consisting of a sulfonated-formaldehyde-based dispersant, a polycarboxylated ether dispersant, and a combination thereof.

5. A method according to claim 1 wherein the cement composition further comprises a cement set activator selected from the group consisting of calcium chloride, triethanolamine, sodium silicate, zinc formate, calcium acetate, sodium hydroxide, sodium sulfate, nanosilica, sodium hexametaphosphate, and any combinations thereof.

6. A method according to claim 1 wherein the cement composition remains in a pumpable fluid state for at least about 7 days prior to introducing the cement composition into the subterranean formation.

7. A method according to claim 1 wherein the cement composition is introduced into the subterranean formation by a process comprising pumping the cement composition through a conduit and into a wellbore annulus.

8. A method according to claim 1 wherein a ratio of the first pozzolan to the second pozzolan in the blended pozzolan is from about 80:20 to about 20:80.

9. A method according to claim 1 wherein the second pozzolan has a particle size that varies by about 10% or less than a particle size of the first pozzolan.

10. A method according to claim 1 wherein the first pozzolan and the second pozzolan each individually have a particle size of from about 10 microns to about 25 microns.

11. A system for cementing in a subterranean formation comprising:
a first pozzolan,
a second pozzolan; wherein the second pozzolan comprises pozzolan particles having a surface area that varies by about 50% or more from pozzolan particles of the first pozzolan,
lime; and
water;
mixing equipment capable of mixing a cement composition, wherein the cement composition comprises the first pozzolan, the second pozzolan, the lime, and the water, wherein cementitious components present in the cement composition comprise pozzolans comprising the first pozzolan and the second pozzolan without any additional cementitious components other than the pozzolans that hydraulically set in the presence of water; and
pumping equipment capable of pumping the cement composition formed by mixing the first pozzolan, the second pozzolan, the lime, and the water.

12. The system according to claim 11 wherein the first pozzolan and the second pozzolan are individually selected from the group consisting of: fly ash, silica fume, metakaolin, pumice, and any combination thereof.

13. The system according to claim 11 further comprising a set retarder, wherein the set retarder comprises at least one retarder selected from the group consisting of a phosphonic acid, a phosphonic acid derivative, a lignosulfonate, a salt, an organic acid, a cellulose derivate, a synthetic co- or ter-polymer comprising sulfonate and carboxylic acid groups, a borate compound, and any combination thereof.

14. A method of cementing in a subterranean formation comprising:
providing a first pozzolan;
providing a second pozzolan, wherein the second pozzolan comprises pozzolan particles having a surface area that varies by about 50% or more from pozzolan particles of the first pozzolan;
blending the first pozzolan and the second pozzolan to form a blended pozzolan;
adding components comprising lime and water to the blended pozzolan to form a cement composition, wherein cementitious components present in the cement composition comprise pozzolans comprising the first pozzolan and the second pozzolan without any additional cementitious components other than the pozzolans that hydraulically set in the presence of the water;
storing the cement composition in a pumpable fluid state for about a day or longer;
introducing the cement composition into the subterranean formation; and
allowing the cement composition to set in the subterranean formation.

15. A method according to claim 14 wherein the first pozzolan and the second pozzolan are individually selected from the group consisting of: fly ash, silica fume, metakaolin, pumice, and any combination thereof.

16. A method according to claim 14 wherein the cement composition further comprises a set retarder, wherein the set retarder comprises at least one retarder selected from the group consisting of a phosphonic acid, a phosphonic acid derivative, a lignosulfonate, a salt, an organic acid, a cellulose derivate, a synthetic co- or ter-polymer comprising sulfonate and carboxylic acid groups, a borate compound, and any combination thereof.

17. A method according to claim 14 wherein the cement composition further comprises at least one dispersant selected from the group consisting of a sulfonated-formaldehyde-based dispersant, a polycarboxylated ether dispersant, and a combination thereof.

18. A method according to claim 14 further comprising added at least on cement set activator to the cement composition after the step of storing, wherein the cement set activator is selected from the group consisting of calcium chloride, triethanolamine, sodium silicate, zinc formate, calcium acetate, sodium hydroxide, sodium sulfate, nanosilica, sodium hexametaphosphate, and any combinations thereof.

19. A method according to claim 14 wherein the cement composition is stored in the pumpable fluid state for at least about 7 days prior to introducing the cement composition into the subterranean formation.

20. A method according to claim 14 wherein a ratio of the first pozzolan to the second pozzolan in the blended pozzolan is from about 80:20 to about 20:80.

21. A method according to claim 14 wherein the second pozzolan has a particle size that varies by about 10% or less than a particle size of the first pozzolan.

Assignees

• Halliburton Energy Services Inc

Inventors

• Pisklak Thomas Jason
• Agapiou Kyriacos

Classifications

• C04B28/188

  the Ca-silicates being present in the starting mixture · CPC title

• C04B40/0658

  Retarder inhibited mortars activated by the addition of accelerators or retarder-neutralising agents · CPC title

• C04B28/18 Primary

  containing mixtures of the silica-lime type · CPC title

• C04B2103/20

  Retarders · CPC title

• C09K8/467

  containing additives for specific purposes · CPC title