Elastic roller

Patent metadata

Field	Value
Publication number	US-10046574-B2
Application number	US-201414916382-A
Country	US
Kind code	B2
Filing date	May 30, 2014
Priority date	Oct 9, 2013
Publication date	Aug 14, 2018
Grant date	Aug 14, 2018

Abstract

One embodiment of this invention is an elastic roller including: a roller shaft; and an elastic material member surrounding the roller shaft. The elastic material member may include: an inner layer elastic material member disposed on an outer periphery of the roller shaft, a coating layer disposed on an outer periphery of the inner layer elastic material member, a first side end part circumferential surface having a first side end part, and a second side end part circumferential surface having a second side end part. The coating layer is formed from a silicone resin having a hardness of 20 degrees or less based on a spring type hardness tester Asker C in accordance with SRIS 0101. The second side end part circumferential surface having an elastic roller diameter that gradually decreases towards the second side end part opposite to the first side end part.

First claim

The invention claimed is:

1. An elastic roller for feeding a belt-shaped member, the elastic roller comprising:
a roller shaft; and
an elastic material member surrounding the roller shaft, the elastic material member configured to feed the belt-shaped member by making contact with the belt-shaped member, the elastic material member including:
an inner layer elastic material member disposed on an outer periphery of the roller shaft,
a coating layer disposed on an outer periphery of the inner layer elastic material member, the coating layer configured to make contact with the belt-shaped member, and the coating layer being formed from a silicone resin having a hardness of 20 degrees or less based on a spring type hardness tester Asker C in accordance with SRIS 0101,
a first side end part circumferential surface having a first side end part, and
a second side end part circumferential surface having a second side end part,
the second side end part circumferential surface having an elastic roller diameter that gradually decreases towards the second side end part opposite to the first side end part in an axial direction of the roller shaft.

2. The elastic roller according to claim 1 , wherein the second side end part circumferential surface is formed such that a left-to-right shape of the elastic roller is asymmetrical with respect to a center part of the elastic material member in the axial direction of the roller shaft.

3. The elastic roller according to claim 1 , wherein the second side end part circumferential surface is formed such that a sloping circumferential surface starting part is a region in the axial direction of the elastic material member.

4. The elastic roller according to claim 1 , wherein the first side end part circumferential surface has the elastic roller diameter that gradually decreases towards the first side end part direction in the axial direction of the roller shaft.

5. The elastic roller according to claim 1 , wherein the elastic roller diameter of the elastic roller has a maximum diameter in a maximum diameter part between the center part of the elastic material member and the first side end part in the axial direction of the roller shaft.

6. The elastic roller according to claims, wherein the elastic roller diameter of the elastic roller continuously and gradually decreases from the maximum diameter part to the first side end part in the axial direction of the roller shaft.

7. The elastic roller according to claim 6 , wherein the elastic roller diameter of the elastic roller decreases step-wise from the maximum diameter part to the second side end part in the axial direction of the roller shaft.

8. The elastic roller according to claim 5 , wherein the elastic roller diameter of the elastic roller continuously and gradually decreases from the maximum diameter part to the second side end part in the axial direction of the roller shaft.

9. The elastic roller according to claim 8 , wherein the elastic roller diameter of the elastic roller decreases step-wise from the maximum diameter part to the first side end part in the axial direction of the roller shaft.

10. The elastic roller according to claim 5 , wherein the elastic roller diameter of the elastic roller is identical to the maximum diameter from the maximum diameter part to the first side end part in the axial direction of the roller shaft.

11. The elastic roller according to claim 10 , wherein the elastic roller diameter of the elastic roller decreases step-wise from the maximum diameter part to the second side end part in the axial direction of the roller shaft.

12. The elastic roller according to claim 5 , wherein the elastic roller diameter of the elastic roller decreases step-wise from the maximum diameter part to the first side end part in the axial direction of the roller shaft.

13. The elastic roller according to claim 12 , wherein the elastic roller diameter of the elastic roller decreases step-wise from the maximum diameter part to the second side end part in the axial direction of the roller shaft.

14. The elastic roller according to claim 5 , wherein the elastic roller diameter of the elastic roller decreases step-wise from the maximum diameter part to the second side end part in the axial direction of the roller shaft.

15. The elastic roller according to claim 5 , wherein the coating layer has a maximum thickness at the maximum diameter part.

16. The elastic roller according to claim 5 , wherein a difference in the elastic roller diameter of the elastic roller between the maximum diameter and a minimum diameter on the second side end part is 10 to 180 μm.

17. The elastic roller according to claim 5 , wherein a maximum diameter location mark for indicating the maximum diameter part is disposed on the elastic material member.

18. The elastic roller according to claim 5 , wherein an area of the maximum diameter part is partially flat.

19. The elastic roller according to claim 1 , wherein the elastic roller diameter of the elastic roller has a minimum diameter on the second side end part in the axial direction of the roller shaft.

20. The elastic roller according to claim 1 , wherein the coating layer has a thickness of 10 to 100 μm.

21. The elastic roller according to claim 1 , wherein the coating layer has a uniform coating thickness in a plane perpendicular to the axial direction of the roller shaft.

22. The elastic roller according to claim 1 , wherein the silicone resin has a thermosetting property.

23. The elastic roller according to claim 1 , wherein the inner layer elastic material member is formed from a thermoplastic material or a thermosetting elastomeric material.

24. The elastic roller according to claim 1 , wherein the inner layer elastic material member has a rubber hardness of 30 to 80 degrees according to a Durometer Hardness Testing Method Type A defined in JIS K6253.

25. The elastic roller according to claim 1 , wherein the inner layer elastic material member is configured with a plurality of inner layer grooves in a circumferential direction thereof.

26. The elastic roller according to claim 25 , wherein the inner layer elastic material member is configured with a flat inner layer platform-shaped apex portion between the plurality of inner layer grooves.

27. The elastic roller according to claim 25 , wherein the plurality of inner layer grooves have a pitch of 500 to 1500 μm.

28. The elastic roller according to claim 25 , wherein the plurality of inner layer grooves have a width of 25 to 1300 μm.

29. The elastic roller according to claim 25 , wherein the plurality of inner layer grooves have a depth of 25 to 500 μm.

30. The elastic roller according to claim 26 , wherein the plurality of inner layer grooves have a V-shaped cross-section and a groove angle of 50 to 120 degrees.

31. The elastic roller according to claim 1 , wherein the coating layer is configured with a plurality of coating layer grooves in a circumferential direction thereof.

32. The elastic roller according to claim 31 , wherein the coating layer is configured with a flat coating layer platform-shaped apex portion between the plurality of coating layer grooves.

33. An elastic roller for feeding a belt-shaped member, the elastic roller comprising:
a roller shaft; and
an elastic material mem

Assignees

• Sato Holdings Kk

Inventors

• Nitta Haruhiko

Classifications

• B65H27/00

  Special constructions, e.g. surface features, of feed or guide rollers for webs (rollers in general F16C13/00) · CPC title

• B65H2404/1313

  concave · CPC title

• B65H2801/75

  Labelling machines · CPC title

• B65H2404/1312

  tapered shape · CPC title

• B65C9/1807

  and transferred directly from the cutting means to an article · CPC title