Lighting control system, expansion pack, and method of use

Patent metadata

Field	Value
Publication number	US-10045451-B1
Application number	US-201514849282-A
Country	US
Kind code	B1
Filing date	Sep 9, 2015
Priority date	Sep 9, 2014
Publication date	Aug 7, 2018
Grant date	Aug 7, 2018

Abstract

A lighting control system may include a main lighting controller having an opening therein and a main coupler for connecting to an expansion pack. An expansion pack of the lighting control system may have a connector having an opening therein and an expansion coupler for connecting to the main lighting controller. Junction boxes may be configured to connect to the main lighting controller and expansion pack based on a predetermined distance associated with openings of the main lighting controller and expansion pack. Installation of a combined main lighting controller and expansion pack at a plurality of junction boxes may be coordinated. A method may include combining a main lighting controller and an expansion pack, connecting two or more junction boxes to one another to form an array, and connecting the two or more junction boxes to the main lighting controller and expansion pack in accordance with a predetermined spacing.

First claim

What is claimed is:

1. A lighting control system, comprising:
an expansion pack;
a main lighting controller comprising
at least one electrical relay,
a main connector having an opening permitting access to an interior portion of the main lighting controller, and
a main coupler directly connected to the expansion pack;

the expansion pack comprising
at least one electrical relay,
an expansion connector having an opening permitting access to an interior portion of the expansion pack, and
an expansion coupler directly connected to the main lighting controller;

at least two junction boxes each comprising at least one configurable opening adapted to permit access to an interior portion of the junction box, a first of the at least two junction boxes directly connected to the main lighting controller and a second of the at least two junction boxes directly connected to the expansion pack;
wherein a location of the main connector and a location of the expansion connector form a predetermined distance therebetween when the main lighting controller and the expansion pack are connected via the main coupler and the expansion coupler, and
wherein the at least one configurable opening of each of the first of the at least two junction boxes and the second of the at least two junction boxes corresponds to the predetermined distance.

2. The lighting control system of claim 1 , wherein the main lighting controller includes four electrical relays.

3. The lighting control system of claim 1 , wherein the expansion pack comprises two electrical relays.

4. The lighting control system of claim 1 , wherein the expansion pack is connected to the main lighting controller based on a predetermined number of electrical relays associated with the lighting control system.

5. The lighting control system of claim 1 , wherein a distance between the at least one configurable opening of each of the at least two junction boxes corresponds to the predetermined distance when the at least two junction boxes are connected to one another.

6. The lighting control system of claim 1 , wherein a distance between the at least one configurable opening of each of the at least two junction boxes corresponds to the predetermined distance based on an installation distance between the at least two junction boxes.

7. The lighting control system of claim 6 , wherein the distance between the at least one configurable opening of each of the at least two junction boxes is adjustable based on a characteristic of a coupler used to connect the at least two junction boxes.

8. The lighting control system of claim 1 , wherein an output of the main lighting controller controls a dimming level associated with at least one load of the lighting control system.

9. The lighting control system of claim 1 , wherein the main lighting control outputs a dimming voltage associated with a predetermined dimming level for at least one load of the lighting control system.

10. The lighting control system of claim 9 , wherein the dimming voltage is between 0-10 volts.

11. The lighting control system of claim 1 further comprising at least one external control device communicatively coupled to the main lighting controller, wherein the main lighting controller controls at least one load based on a signal received from the at least one external control device.

12. An expansion pack configured to connect to a main lighting controller and a junction box of a lighting control system, the expansion pack comprising:
at least one electrical relay;
an expansion connector having an opening permitting access to an interior portion of the expansion pack; and
an expansion coupler directly connectable to the main lighting controller,
wherein a location of the expansion connector forms a predetermined distance from a main connector of the main lighting controller when the expansion pack is connected to the main lighting controller, and
wherein the expansion pack directly connects to the junction box while also being directly connected to the main lighting controller, in accordance with the predetermined distance.

13. The expansion pack of claim 12 , wherein the expansion pack is connected to the main lighting controller based on a predetermined number of electrical relays associated with the lighting control system.

14. The expansion pack of claim 12 , wherein a distance between the at least one configurable opening of each of the at least two junction boxes corresponds to the predetermined distance when the at least two junction boxes are connected to one another.

15. The expansion pack of claim 12 , wherein the expansion pack further comprises an electronic coupler connected to the main lighting controller and forming an electrical connection between the expansion pack and the main lighting controller.

16. The expansion pack of claim 12 , wherein the expansion pack isolates electrical components within the expansion pack from electrical components within the main lighting controller.

17. The lighting control system of claim 1 , wherein the at least one configurable opening is a knockout.

18. The lighting control system of claim 17 , wherein the predetermined distance corresponds to a gap between the knockout of the first of the at least two junction boxes and the knockout of the second of the at least two junction boxes.

19. The lighting control system of claim 1 , where at least one of the first of the at least two junction boxes and the second of the at least two junction boxes comprises an input section for receiving at least one external power input, the at least one of the first of the at least two junction boxes and the second of the at least two junction boxes containing at the interior portion the at least one external power input and at least one load input separate from the at least one external power input.

Assignees

• Universal Lighting Tech Inc
• Universal Lighting Tech

Inventors

• Mahaffey Rob
• Cavacuiti John
• Hung John
• Korpus Audey
• Lee Tony
• Ly Tan
• Malakuti Kaveh

Classifications

• H05K5/0256 Primary

  of interchangeable modules or receptacles therefor, e.g. cartridge mechanisms · CPC title

• H02G3/00

  Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles (installations of bus-bars H02G5/00; overhead installations H02G7/00; installations in or on the ground H02G9/00) · CPC title

• H02G3/081 Primary

  Bases, casings or covers · CPC title