MEMS loudspeaker with position sensor

Patent metadata

Field	Value
Publication number	US-10045136-B2
Application number	US-201615235438-A
Country	US
Kind code	B2
Filing date	Aug 12, 2016
Priority date	Aug 27, 2015
Publication date	Aug 7, 2018
Grant date	Aug 7, 2018

Abstract

A MEMS loudspeaker for generating sound waves within an audible wavelength spectrum includes a circuit board, a membrane spaced from the circuit board and being deflectable along a z-axis, at least one piezoelectric actuator for deflecting the membrane, an electronic control unit embedded in the circuit board for controlling the at least one piezoelectric actuator, and at least one position sensor for providing to the control unit a sensor signal dependent on the deflection of the membrane, the control unit controlling the piezoelectric actuator based on the sensor signal.

First claim

The invention claimed is:

1. A MEMS loudspeaker for generating sound waves within an audible wavelength spectrum, the MEMS loudspeaker comprising:
a circuit board;
a membrane spaced from the circuit board, the membrane being deflectable along a z-axis;
at least one piezoelectric actuator for deflecting the membrane, the at least one piezoelectric actuator being configured as a cantilever arm;
an electronic control unit embedded in the circuit board for controlling the at least one piezoelectric actuator; and
at least one position sensor for providing to the control unit a sensor signal dependent on the deflection of the membrane, the at least one position sensor being a piezoelectric position sensor that is at least partially integrated into the piezoelectric actuator in the form of a joint piezoelectric layer, the control unit controlling the piezoelectric actuator in a regulated way based on the sensor signal.

2. A MEMS loudspeaker according to claim 1 , wherein the control unit, the at least one piezoelectric actuator, and the at least one position sensor form a closed loop.

3. A MEMS loudspeaker according to claim 1 , wherein the joint piezoelectric layer has at least one sensor area and at least one actuator area electrically insulated from the at least one sensor area.

4. A MEMS loudspeaker according to claim 3 , wherein the at least one sensor area extends in longitudinal direction of the cantilever arm, and is arranged between two of the actuator areas in such a way that the two actuator areas are fully separated from one another by the sensor area.

5. A MEMS loudspeaker according to claim 4 , wherein the piezoelectric position sensor includes a first piezoelectric layer, and the piezoelectric actuator includes a second piezoelectric layer, the first and second piezoelectric layers being electrically insulated from each other.

6. A MEMS loudspeaker according to claim 5 , wherein the first piezoelectric layer is subdivided into at least two sensor areas separated from and electrically insulated from one another, and the second piezoelectric layer has a single actuator area that extends fully over the cantilever arm.

7. A MEMS loudspeaker according to claim 6 , wherein the sensor areas are separated from one another in a transverse direction of the cantilever arm.

8. A MEMS loudspeaker according to claim 7 , wherein at least one of the control unit and the power line includes a Wheatstone measuring bridge.

9. A MEMS loudspeaker according to claim 1 , wherein the position sensor is a capacitive position sensor, and the capacitive position sensor defines at least one recess and an extension movable therein in the z-axis direction, wherein one of the recess and the extension is arranged on the cantilever arm which is deflectable in z-axis direction, and the other of the recess and the extension is arranged on a stationary frame.

10. A MEMS loudspeaker according to claim 9 , wherein the recess has two inner surfaces, and at least one of the two inner surfaces of the recess includes a measuring electrode and the extension is one of a dielectric or second measuring electrode.

11. A MEMS loudspeaker according to claim 1 , wherein the control unit is configured so that the cantilever arm functions either as the piezoelectric actuator or as the position sensor.

12. A MEMS loudspeaker according to claim 1 , wherein the position sensor and the piezoelectric actuator are separated from one another, wherein the cantilever arm of the piezoelectric actuator is a first cantilever arm, and wherein the position sensor includes a second cantilever arm.

13. A MEMS loudspeaker according to claim 1 , wherein at least one of the piezoelectric actuator and the position sensor are connected to a stroke structure of the MEMS loudspeaker, the stroke structure being movable in a z-axis direction via at least one flexible connecting element.

14. A MEMS loudspeaker for generating sound waves within an audible wavelength spectrum, the MEMS loudspeaker comprising:
a circuit board;
a membrane spaced from the circuit board, the membrane being deflectable along a z-axis;
at least one piezoelectric actuator for deflecting the membrane the at least one piezoelectric actuator being configured as a cantilevered arm;
an electronic control unit embedded in the circuit board for controlling the at least one piezoelectric actuator; and
at least one position sensor for providing to the control unit a sensor signal dependent on the deflection of the membrane, the control unit controlling the piezoelectric actuator in a regulated way based on the sensor signal, wherein the at least one position sensor is a piezoresistive position sensor, and the piezoresistive position sensor is formed by at least one power line that extends from a first electrical contact to a second electrical contact, wherein the first and second electrical contacts are arranged in a firmly clamped end of the piezoelectric actuator.

15. A MEMS loudspeaker according to claim 14 , wherein the at least one power line is configured in a U-shape with a first longitudinal section that extends from the first electrical contact into the cantilever arm in a longitudinal direction of the cantilever arm, a transverse section that extends in a transverse direction of the cantilever arm, and a second longitudinal section that extends from the transverse section in a longitudinal direction of the cantilever arm out of the cantilever arm to the second electrical contact.

16. A MEMS loudspeaker according to claim 14 , wherein the power line includes a metallic base layer of the piezoelectric actuator.

17. A MEMS loudspeaker according to claim 14 , wherein the piezoresistive position sensor includes a plurality of the power lines, each power line having a respective electrical resistance that differs from the electrical resistance of the other power lines.

18. A MEMS loudspeaker for generating sound waves within an audible wavelength spectrum, the MEMS loudspeaker comprising:
a circuit board;
a membrane spaced from the circuit board, the membrane being deflectable along a z-axis;
at least one piezoelectric actuator for deflecting the membrane, the at least one piezoelectric actuator being configured as a cantilever arm;
an electronic control unit embedded in the circuit board for controlling the at least one piezoelectric actuator; and
at least one position sensor for providing to the control unit a sensor signal dependent on the deflection of the membrane, the at least one position sensor being a piezoelectric position sensor including a first piezoelectric layer, and the piezoelectric actuator includes a second piezoelectric layer, the first and second piezoelectric layers being electrically insulated from each other, the control unit controlling the piezoelectric actuator in a regulated way based on the sensor signal.

19. A MEMS loudspeaker according to claim 18 , wherein the first piezoelectric layer is subdivided into at least two sensor areas separated from and electrically insulated from one another, and the second piezoelectric layer has a single actuator area that extends fully over the cantilever arm.

20. A MEMS loudspeaker according to claim 19 , wherein the sensor areas are separated from one another in a transverse direction of the cantilever arm.

Assignees

• USound GmbH

Inventors

• Clerici Beltrami Andrea Rusconi
• Bottoni Ferruccio

Classifications

• H04R17/00 Primary

  Piezoelectric transducers; Electrostrictive transducers (piezoelectric or electrostrictive elements in general H10N30/00; details of piezoelectric or electrostrictive motors, generators or positioners {H10N30/00}) · CPC title

• H04R29/001 Primary

  for loudspeakers (H04R29/007 takes precedence) · CPC title

• H04R9/06 Primary

  Loudspeakers · CPC title

• H04R2201/003

  Mems transducers or their use · CPC title

• H04R3/002

  Damping circuit arrangements for transducers, e.g. motional feedback circuits · CPC title