Processing hard rock lithium minerals or other materials to produce lithium materials and byproducts converted from a sodium sulfate intermediate product
US-2024425381-A1 · Dec 26, 2024 · US
US10044038B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10044038-B2 |
| Application number | US-201414473099-A |
| Country | US |
| Kind code | B2 |
| Filing date | Aug 29, 2014 |
| Priority date | Sep 3, 2013 |
| Publication date | Aug 7, 2018 |
| Grant date | Aug 7, 2018 |
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Compositions and methods of making compositions are provided for nitride- and/or oxide-modified electrode compositions. In certain embodiments, the nitride- and/or oxide-modified compositions have the general formula M1−zM′zOaF3−xNy. Such compositions may be used as bulk or surface compositions, and used in a battery as the anode or cathode. In other embodiments, the electrode includes a surface coating composition selected from metal nitrides and metal oxides, and a core composition having the formula M1−zM′zOaF3−x, or an oxide fluoride.
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What is claimed is: 1. An electrode for a battery comprising: a nitride- or oxide-modified composition having the following formula: M 1-z M′ z O a F 3-x N y , wherein: 0<z<1; −3≤x<0 or 0<x≤3; 0≤a≤1.5; y>0; M is selected from the group consisting of: Ti, V, Cr, Mn, Fe, Co, Ni, Cu, and Bi; and M′ is selected from the group consisting of: Na, Mg, Al, P, K, Ca, Sc, Cr, Fe, Cu, Zn, Ga, As, Rb, Sr, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In, Sb, Te, Cs, Ba, Hf, Ta, W, Re, Os, Ir, Pt, Au, Tl, Pb, and Bi. 2. The electrode of claim 1 , wherein a>0 and x=3. 3. The electrode of claim 1 , wherein the composition has a structure selected from the group consisting of: a ReO 3 -type structure, a rutile-type structure, a bixbyite-type structure, or a combination thereof. 4. The electrode of claim 1 , wherein the composition is a bulk composition or a surface coating composition. 5. The electrode of claim 4 , wherein the electrode further comprises a metal fluoride core composition. 6. The electrode of claim 1 , wherein the composition is used as a cathode in a lithium-ion battery further comprising an anode and an electrolyte, wherein the battery has at least one of the following performance characteristics: (a) a capacity at least 700 mAh/g at a rate of C/10, a capacity of at least 300 mAh/g at a rate of 1 C, or a capacity of at least 100 mAh/g at a rate of 10 C; and (b) a functional discharge capacity of at least 50%, 60%, 70%, 80%, or 90% of the initial discharge capacity after 100 cycles. 7. An electrode for a battery comprising: a surface coating composition comprising the nitride- or oxide-modified composition of claim 1 ; a core composition having the formula M 1-z M′ z O a F 3-x , wherein: 0≤a≤1.5; 0≤z≤1; −3≤x<0 or 0<x≤3; M is selected from the group consisting of: Ti, V, Cr, Mn, Fe, Co, Ni, Cu, and Bi; and M′ is selected from the group consisting of: Na, Mg, Al, Si, P, K, Ca, Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ga, Ge, As, Rb, Sr, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In, Sb, Te, Cs, Ba, Hf, Ta, W, Re, Os, Ir, Pt, Au, Tl, Pb, and Bi. 8. A battery comprising: an anode; a cathode; an electrolyte capable of supporting reversible deposition and stripping of metal at the anode, and reversible intercalation and deintercalation of the metal at the cathode; wherein either the anode or the cathode comprises a nitride- or oxide-modified composition, wherein the nitride- or oxide-modified composition has the following formula, M 1-z M′ z O a F 3-x N y , wherein: 0<z<1; −3≤x<0 or 0<x≤3; 0≤a≤1.5; y>0; M is selected from the group consisting of: Ti, V, Cr, Mn, Fe, Co, Ni, Cu, and Bi; and M′ is selected from the group consisting of: Na, Mg, Al, P, K, Ca, Sc, Cr, Fe, Cu, Zn, Ga, As, Rb, Sr, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In, Sb, Te, Cs, Ba, Hf, Ta, W, Re, Os, Ir, Pt, Au, Tl, Pb, and Bi. 9. The battery of claim 8 , wherein a>0 and x=3. 10. The battery of claim 8 , wherein the nitride- or oxide-modified composition comprises a surface coating composition and a core composition, wherein the surface coating composition comprises the nitride- or oxide-modified composition of claim 8 , and the core composition is M 1-z M′ z O a F 3-x , wherein: 0≤a≤1.5; 0≤z≤1; −3≤x<0 or 0<x≤3; M is selected from the group consisting of: Ti, V, Cr, Mn, Fe, Co, Ni, Cu, and Bi; and M′ is selected from the group consisting of: Na, Mg, Al, Si, P, K, Ca, Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ga, Ge, As, Rb, Sr, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In, Sn, Sb, Te, Cs, Ba, Hf, Ta, W, Re, Os, Ir, Pt, Au, Tl, Pb, and Bi. 11. The battery of claim 8 , wherein the anode comprises the nitride- or oxide-modified metal composition and the cathode comprises an active material selected from the group consisting of one or more phases: LiCoO 2 , LiMn 2 O 4 , Li 2 MnO 3 , LiNiO 2 , Li(Mn 1.5 Ni 05 )O 4 , LiFePO 4 , Li 2 FePO 4 F, Li 3 CoNiMnO 6 , and Li(Li a Ni x Mn y Co z )O 2 , or wherein the cathode comprises the nitride- or oxide-modified composition and the anode comprises an active material selected from the group consisting of: lithium ion, sodium ion, carbon, and graphite. 12. The battery of claim 8 , wherein the battery is selected from the group consisting of the following battery types: lithium-ion, aluminum-ion, magnesium-ion, sodium-ion, metal-air, and metal-sulfur, wherein the metal is lithium, aluminum, magnesium, zinc, or sodium. 13. The battery of claim 8 having at a capacity at least 700 mAh/g at a rate of C/10, a capacity of at least 300 mAh/g at a rate of 1 C, or a capacity of at least 100 mAh/g at a rate of 10 C, and having a functional discharge capacity of at least 90% of the initial discharge capacity after 100 cycles. 14. An electrode for a battery comprising: a nitride- or oxide-modified composition having the following formula: M 1-z M′ z O a F 3-x N y , wherein: 0<z<1; −3≤x<0 or 0<x≤3; 0≤a≤1.5; y>0; M is selected from the group consisting of: Cr, Fe, Cu, and Bi; and M′ is selected from the group consisting of: Na, Mg, Al, Si, P, K, Ca, Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ga, Ge, As, Rb, Sr, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In, Sn, Sb, Te, Cs, Ba, Hf, Ta, W, Re, Os, Ir, Pt, Au, Tl, Pb, and Bi. 15. The electrode of claim 14 , wherein a>0 and x=3. 16. A battery comprising: an anode; a cathode; an electrolyte capable of supporting reversible deposition and stripping of metal at the anode, and reversible intercalation and deintercalation of the metal at the cathode; wherein either the anode or the cathode comprises a nitride- or oxide-modified composition of claim 14 . 17. An electrode for a battery comprising: a nitride- or oxide-modified composition having a formula selected from: V 1-z Mn z O a F 3-x N y , V 1-z Ti z O a F 3-x N y , V 1-z Co z O a F 3-x N y , V 1-z Ni z O a F 3-x N y , V 1-z Si z O a F 3-x N y , V 1-z Sn z O a F 3-x N y , V 1-z Ge z O a F 3-x N y , Cr 1-z Si z O a F 3-x N y , Cr 1-z Sn z O a F 3-x N y , Cr 1-z Ge z O a F 3-x N y , Fe 1-z Si z O a F 3-x N y , Fe 1-z Sn z O a F 3-x N y , Fe 1-z Ge z O a F 3-x N y , Cu 1-z Si z O a F 3-x N y , Cu 1-z Sn z O a F 3-x N y , Cu 1-z Ge z O a F 3-x N y , Bi 1-z Si z O a F 3-x N y , Bi 1-z Sn z O a F 3-x N y , Bi 1-z Ge z O a F 3-x N y , Ti 1-z Mn z O a F 3-x N y , Ti 1-z Co z O a F 3-x N y , Ti 1-z Ni z O a F 3-x N y , Ti 1-z V z O a F 3-x N y , Mn 1-z Ti z O a F 3-x N y , Mn 1-z Co z O a F 3-x N y , Mn 1-z Ni z O a F 3-x N y , Mn 1-z V z O a F 3-x N y , Co 1-z Ti z O a F 3-x N y , Co 1-z Mn z O a F 3-x N y , Co 1-z Ni z O a F 3-x N y , Co 1-z V z O a F 3-x N y , Ni 1-z Ti z O a F 3-x N y , Ni 1-z Co z O a F 3-x N y , Ni 1-z Mn z O a F 3-x N y , and Ni 1-z V z O a F 3-x N y , wherein: 0<z<1; −3≤x<0 or 0<x≤3; 0≤a≤1.5; and y>0. 18. A battery comprising: an anode; a cathode; an electrolyte capable of supporting reversible deposition and stripping of metal at the anode, and reversible intercalation and deintercalation of the metal at the cathode; wherein either the anode or the cathode comprises a nitride- or oxide-modified composition of claim 17 .
as layered products · CPC title
of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates · CPC title
Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title
Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium · CPC title
Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy · CPC title
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