System and method for detecting printing filament for three dimensional printing

Patent metadata

Field	Value
Publication number	US-10042350-B2
Application number	US-201615394724-A
Country	US
Kind code	B2
Filing date	Dec 29, 2016
Priority date	Nov 21, 2016
Publication date	Aug 7, 2018
Grant date	Aug 7, 2018

Abstract

A system for detecting a filament for printing in three dimensional printing (3DP) which can automatically detect the presence of a filament includes a feeding device, a detection device, a driving device, and an indication module. The driving device drives the feeding device and the detection device detects and determines the normal presence of a filament from the feeding device. The indication module outputs a signal to correspond to the presence of a filament or otherwise. A 3DP filament detection method is also provided.

First claim

What is claimed is:

1. A three dimensional printing (3DP) filament detection method comprising:
driving a feeding device to move down;
determining whether a nozzle reflected signal being read in a first predetermined time;
driving the feeding device to move up a predetermined distance in response to reading the nozzle reflected signal in the first predetermined time;
driving a pushrod of the feeding device to move down and a nozzle to output a filament;
determining whether a filament reflected signal being read in a second predetermined time; and
outputting a normal operation signal and controlling the pushrod to stop moving in response to reading the filament reflected signal in the second predetermined time;
wherein the nozzle is connected to an end of the feeding device.

2. The 3DP filament detection method of claim 1 , further comprising:
outputting an abnormal operation signal in response to not reading the nozzle reflected signal in the first predetermined time.

3. The 3DP filament detection method of claim 1 , wherein driving a pushrod of the feeding device to move down comprises:
determining whether the feeding device stopping to move up; and
driving a pushrod of the feeding device to move down in response to the feeding device stopping to move up.

4. The 3DP filament detection method of claim 1 , wherein driving a pushrod of the feeding device to move down comprises:
driving a pushrod of the feeding device to move down through at least two different drive modes.

5. The 3DP filament detection method of claim 4 , wherein driving a pushrod of the feeding device to move down comprises:
driving a pushrod of the feeding device to move down through a first driving mode;
determining whether the first driving mode driving the pushrod to move down; and
driving the pushrod to move down through a second driving mode in response to the first driving mode not driving the pushrod.

6. The 3DP filament detection method of claim 5 , wherein the first driving mode comprises a first driving speed and a first driving strength; the second driving mode comprises a second driving speed and a second driving strength; the first driving speed is greater than the second driving speed; and the second driving strength is greater than the first driving strength.

7. The 3DP filament detection method of claim 1 , further comprising:
outputting an abnormal operation signal in response to not reading the filament reflected signal in the second predetermined time and controlling the pushrod to stop moving.

8. A 3DP filament detection system comprising:
a detection device;
a driving device;
an indication module; and
a feeding device comprising:
a feeding cylinder;
a nozzle connected to a end of the feeding cylinder;
a piston accommodated in the feeding cylinder; and
a pushrod configured to push the piston and drive the nozzle to output a filament;

wherein when the driving device drives the feeding device to move down, the detection device is configured to determine whether a nozzle reflected signal is read;
when the detection device reads the nozzle reflected signal, the driving device is further configured to drive the feeding device to move up a predetermined distance;
after the feeding device stops to move up, the driving device is further configured to drive the pushrod to move down, and the detection device is further configured to determine whether a filament reflected signal is read in a first predetermined time; and
when the detection device reads the filament reflected signal in the first predetermined time, the driving device is further configured to control the pushrod to stop moving and the indication module is configured to output a normal operation signal.

9. The 3DP filament detection system of claim 8 , wherein when the detection device does not read the nozzle reflected signal in a second predetermined time, the indication module is further configured to output an abnormal operation signal.

10. The 3DP filament detection system of claim 8 , wherein the driving device is configured to drive the pushrod to move down through at least two different drive modes.

11. The 3DP filament detection system of claim 10 , wherein the driving device is configured to drive the pushrod to move down through a first driving mode; when the driving device is unable to drive the pushrod to move down through the first driving mode, the driving device is further configured to drive the pushrod to move down through a second driving mode.

12. The 3DP filament detection system of claim 11 , wherein the first driving mode comprises a first driving speed and a first driving strength; the second driving mode comprises a second driving speed and a second driving strength; the first driving speed is greater than the second driving speed; and the second driving strength is greater than the first driving strength.

13. The 3DP filament detection system of claim 8 , wherein when the detection device does not read the filament reflected signal in the first predetermined time, the indication module is further configured to output an abnormal operation signal, and the driving device is further configured to control the pushrod to stop moving.

14. A feeding device comprising:
a feeding cylinder;
a nozzle connected to a end of the feeding cylinder;
a piston accommodated in the feeding cylinder; and
a pushrod configured to push the piston moving to make the nozzle outputting a filament;
wherein when a driving device drives the feeding device to move down, a detection device is configured to determine whether a nozzle reflected signal is read;
when the detection device reads the nozzle reflected signal, the driving device is further configured to drive the feeding device to move up a predetermined distance;
after the feeding device stops moving up, the driving device is further configured to drive the pushrod to move down, and the detection device is further configured to determine whether a filament reflected signal is read in a first predetermined time; and
when the detection device reads the filament reflected signal in the first predetermined time, the driving device is further configured to control the pushrod to stop moving and an indication module is configured to output a normal operation signal.

15. The feeding device of claim 14 , wherein when the detection device does not read the nozzle reflected signal in a second predetermined time, the indication module is further configured to output an abnormal operation signal.

16. The feeding device of claim 14 , wherein the driving device is configured to drive the pushrod to move down through at least two different drive modes.

17. The feeding device of claim 16 , wherein the driving device is configured to drive the pushrod to move down through a first driving mode; when the driving device is unable to drive the pushrod to move down through the first driving mode, the driving device is further configured to drive the pushrod to move down through a second driving mode.

18. The feeding device of claim 17 , wherein the first driving mode comprises a first driving speed and a first driving strength; the second driving mode comprises a second driving speed and a second driving strength; the first driving speed is greater than the second driving speed; and the second driving strength is greater than the first driving strength.

19. The feeding device of claim 14 , wherein when the detection device does not reads the filament reflected signal in the first predetermined time, the indication modu

Assignees

• Hon Hai Prec Ind Co Ltd

Inventors

• Hsu Shao-Hung
• Chen Wei-Yu

Classifications

• B33Y50/02 Primary

  for controlling or regulating additive manufacturing processes · CPC title

• B29C64/118

  using filamentary material being melted, e.g. fused deposition modelling [FDM] · CPC title

• B29C2945/76331

  raw material feeding devices · CPC title

• B29C64/321

  Feeding · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title