Ceramic heater and glow plug

Patent metadata

Field	Value
Publication number	US-10041674-B2
Application number	US-201615252467-A
Country	US
Kind code	B2
Filing date	Aug 31, 2016
Priority date	Sep 10, 2015
Publication date	Aug 7, 2018
Grant date	Aug 7, 2018

Abstract

A ceramic heater includes a substrate containing a ceramic, and a resistor containing another ceramic and embedded in the substrate. The resistor includes two lead portions, a joint portion connecting the two lead portions, and an electrode portion formed integrally with at least one lead portion and extending in a direction crossing an axial line of the one lead portion. The electrode portion has a base end portion connected to the one lead portion, a distal end portion exposed at an outer surface of the substrate, and a connection portion disposed between the base end portion and the distal end portion and connecting the base end portion and the distal end portion together. A cross section of either the base end portion, the distal end portion, and the connection portion has an imaginary plane perpendicular to an extension direction of the electrode portion and has a streamline shape.

First claim

The invention claimed is:

1. A ceramic heater comprising:
a substrate containing a ceramic; and
a resistor embedded in the substrate and containing another ceramic, the resistor including;
two lead portions extending parallel to each other,
a joint portion that connects one end of a lead portion to one end of another lead portion, and
an electrode portion that is formed integrally with at least one lead portion of the two lead portions and extends in a direction crossing an axial line of the one lead portion, the electrode portion having a base end portion connected to the one lead portion, a distal end portion exposed at an outer surface of the substrate, and a connection portion disposed between the base end portion and the distal end portion and connecting the base end portion and the distal end portion,

wherein a cross section of at least one of the base end portion, the distal end portion,
the connection portion has an imaginary plane perpendicular to an extension direction of the electrode portion, and said cross section having a streamline shape, and
the area of the cross section taken along the imaginary plane continuously decreases from an inner surface of the base end portion toward an outer surface of the distal end portion along the extension direction.

2. The ceramic heater according to claim 1 , wherein
the cross section has an elongated shape having a longitudinal direction and a lateral direction perpendicular to the longitudinal direction,
two end portions of the cross section in the longitudinal direction have curved outlines, and
a curvature radius of one end portion is greater than a curvature radius of another end portion.

3. The ceramic heater according to claim 1 , wherein
the cross section has an elongated shape having a longitudinal direction and a lateral direction perpendicular to the longitudinal direction, and
a first intersection point, which is a point of intersection between a first line segment extending in the longitudinal direction at a position where the cross section has a maximum length in the longitudinal direction and a second line segment extending in the lateral direction at a position where the cross section has a maximum length in the lateral direction, differs from a second intersection point, which is a point of intersection between a third line segment extending in the longitudinal direction and passing through a center of a line segment extending in the lateral direction in the cross section and a fourth line segment extending in the lateral direction and passing through a center of a line segment extending in the longitudinal direction in the cross section.

4. The ceramic heater according to claim 1 , wherein, among a first cross section which is the cross section at the base end portion, a second cross section which is the cross section at the connection portion, and a third cross section which is the cross section at the distal end portion, the first cross section has the largest area, the second cross section has the second largest area, and the third cross section has the third largest area.

5. The ceramic heater according to claim 1 , wherein, at the connection portion, the area of the cross section taken along the imaginary plane decreases from the base end portion toward the distal end portion along the extension direction.

6. The ceramic heater according to claim 1 , wherein the centroid of the first cross section which is the cross section at the base end portion deviates from the centroid of the third cross section which is the cross section at the distal end portion as viewed in the extension direction.

7. The ceramic heater according to claim 6 , wherein, as viewed in the extension direction, the centroid of the third cross section is more remote from the joint portion as compared with the centroid of the first cross section.

8. The glow plug comprising the ceramic heater according to claim 1 .

9. The ceramic heater according to claim 2 , wherein
a first intersection point, which is a point of intersection between a first line segment extending in the longitudinal direction at a position where the cross section has a maximum length in the longitudinal direction and a second line segment extending in the lateral direction at a position where the cross section has a maximum length in the lateral direction, differs from a second intersection point, which is a point of intersection between a third line segment extending in the longitudinal direction and passing through a center of a line segment extending in the lateral direction in the cross section and a fourth line segment extending in the lateral direction and passing through a center of a line segment extending in the longitudinal direction in the cross section.

10. The ceramic heater according to claim 1 , wherein an outer diameter of the distal end portion continuously decreases from a bottom to an outer surface thereof.

Assignees

• Ngk Spark Plug Co

Inventors

• Takeuchi Hiroki
• Ikai Yoshihito

Classifications

• H05B3/48

  heating conductor embedded in insulating material · CPC title

• H05B2203/027

  Heaters specially adapted for glow plug igniters · CPC title

• H05B3/141 Primary

  Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds · CPC title

• H05B2203/017

  Manufacturing methods or apparatus for heaters · CPC title

• F23Q7/001 Primary

  Glowing plugs for internal-combustion engines · CPC title