System and method for valve seating detection

Patent metadata

Field	Value
Publication number	US-10041461-B2
Application number	US-201615380465-A
Country	US
Kind code	B2
Filing date	Dec 15, 2016
Priority date	Dec 15, 2016
Publication date	Aug 7, 2018
Grant date	Aug 7, 2018

Abstract

A system for detecting valve seating in a valve system such as a fuel admission valve system includes seat detection circuitry coupled with a low-side driver circuit in solenoid actuator circuitry for the valve system. The seat detection circuitry includes a voltage probe for sensing voltage in the solenoid actuator circuitry, delay circuitry, and a comparator coupled with the delay circuitry and the voltage probe and having an output dependent upon change in the sensed voltage over time. A timing of voltage changes is observed to enable valve seating detection.

First claim

What is claimed is:

1. A valve seating detection mechanism comprising:
a voltage probe configured to couple with solenoid circuitry in an electrical actuator for a valve to sense voltage in the solenoid circuitry;
delay circuitry coupled with the voltage probe;
a comparator coupled with the voltage probe to receive a first input indicative of voltage in the solenoid circuitry at a first time, and coupled with the delay circuitry to receive a second input indicative of voltage in the solenoid circuitry at a second time, wherein the second time is earlier than the first time; and
a control mechanism configured to:
determine a time of seating of the valve based on an output of the comparator that varies depending upon a difference between the voltage in the solenoid circuitry at the first time and the voltage in the solenoid circuitry at the second time,
wherein, when determining the time of seating of the valve, the control mechanism is to:
detect flipping the output of the comparator a first time and flipping the output of the comparator a second time, and
determine the time of seating of the valve based on flipping of the output of the comparator the first time and flipping of the output of the comparator the second time,
wherein flipping of the output of the comparator the first time and flipping of the output of the comparator the second time are indicative of a change in polarity of voltage in the solenoid circuitry.

2. The mechanism of claim 1 wherein the control mechanism is further configured to clock a time for the valve to travel from an open position relative to a valve seat to a closed position blocking the valve seat, based on the determined time of seating.

3. The mechanism of claim 2 wherein the control mechanism is further configured to start the clocking of the time for the valve to travel from the open position to the closed position responsive to deenergizing of the solenoid circuitry.

4. The mechanism of claim 3 wherein the control mechanism is further configured to compare the clocked time for the valve to travel with a stored reference time, and to produce a signal indicative of an aging state of the electrical actuator based on the comparison.

5. The mechanism of claim 1 further comprising an amplifier and a filter coupled between the voltage probe and the delay circuitry, the amplifier being configured to amplify a sensed voltage across a resistor in a low-side driver circuit of the solenoid circuitry and the filter being configured to filter an output of the amplifier.

6. The mechanism of claim 5 wherein the delay circuitry includes a second comparator, and a capacitor coupled to an input of the comparator.

7. The mechanism of claim 1 wherein the valve includes a fuel admission valve in an internal combustion engine.

8. A method for valve seating detection, the method comprising:
sensing voltage in solenoid circuitry in an electrical actuator for a valve at a first time;
sensing voltage in the solenoid circuitry at a second time,
wherein the second time is earlier than the first time;

comparing the sensed voltage at the second time to the sensed voltage at the first time;
outputting a signal based on a difference between the voltage in the solenoid circuitry at the second time and the voltage in the solenoid circuitry at the first time,
wherein outputting of the signal includes flipping the output of a comparator in response to a change in voltage in the solenoid circuitry induced by travel of the valve from an open position to a closed position, and
wherein flipping of the output includes flipping the output prior to and after occurrence of a peak in a current pulse induced in the solenoid circuitry by the travel of the valve; and

detecting seating of the valve based upon a timing of the signal.

9. The method of claim 8 wherein the sensing of the voltage in the solenoid circuitry at the first time and the sensing of the voltage in the solenoid circuitry at the second time each include sensing the voltage across a sense resistor in a low-side driver circuit of the solenoid circuitry.

10. The method of claim 9 wherein the valve includes a fuel admission valve in an internal combustion engine.

11. The method of claim 10 further comprising clocking a time for the valve to travel from the open position to the closed position, and starting the clocking of the time for the valve to travel responsive to deenergizing the solenoid circuitry to end a fuel admission event.

12. The method of claim 11 further comprising comparing the clocked time for the valve to travel with a stored reference time, and outputting a signal indicative of an aging state of the electrical actuator based on the comparison.

13. A valve system comprising:
a valve body including a valve seat positioned fluidly between a fluid inlet and a fluid outlet;
a valve member movable within the valve body between a closed position in contact with the valve seat to block fluid communication between the fluid inlet and the fluid outlet, and an open position;
an electrical actuator coupled with the valve member to move the valve member between the closed position and the open position, and including an armature, and solenoid circuitry including a solenoid positioned to inductively couple with the armature; and
a seating detection mechanism including seating detection circuitry coupled with the solenoid circuitry and configured to sense voltage in the solenoid circuitry, and a control mechanism;
the control mechanism being coupled with the seating detection circuitry and configured to determine a time of seating of the valve member at the closed position based upon a timing of a change in voltage in the solenoid circuitry,
wherein, when determining the time of seating of the valve, the control mechanism is to:
determine the time of seating of the valve based on voltage in the solenoid circuitry being flipped a first time and being flipped a second time,
wherein the flipping of the voltage in the solenoid circuitry being flipped the first time and being flipped the second time is indicative of a change in polarity of voltage in the solenoid circuitry.

14. The valve system of claim 13 wherein the solenoid circuitry includes a high-side driver circuit and a low-side driver circuit, and the seating detection circuitry is coupled with the low-side driver circuit.

15. The valve system of claim 14 wherein the valve member includes an outlet check in a fuel admission valve.

16. The valve system of claim 13 wherein the control mechanism is further configured to clock a time for the valve to travel from the open position to the closed position.

17. The valve system of claim 16 wherein the control mechanism is further configured to start the clocking of the time for the valve to travel responsive to deenergizing the solenoid circuitry to end a fuel admission event.

18. The valve system of claim 16 wherein the control mechanism is further configured to compare the clocked time, for the valve to travel, with a stored reference time, and to produce a signal indicative of an aging state of an electrical actuator, of the solenoid circuitry, based on the comparison.

19. The valve system of claim 13 wherein the valve member includes a fuel admission valve in an internal combustion engine.

Assignees

• Caterpillar Inc

Inventors

• Rezaei Morteza
• Paduret Ioan
• Siegle James

Classifications

• Y10T137/8242

  Electrical · CPC title

• F02M63/0015

  electrical, e.g. using solenoid · CPC title

• F02M21/02

  for gaseous fuels · CPC title

• F02M63/0054

  Check valves (F02M59/462, F02M59/464 take precedence) · CPC title

• F02D2200/063

  Lift of the valve needle · CPC title