Adhesives and related methods

Patent metadata

Field	Value
Publication number	US-10040973-B2
Application number	US-201715620767-A
Country	US
Kind code	B2
Filing date	Jun 12, 2017
Priority date	Oct 9, 2012
Publication date	Aug 7, 2018
Grant date	Aug 7, 2018

Abstract

Cure in place pressure sensitive adhesive compositions are described that comprise one or more of a bodying component, a structural diluent, a radical diluent as well as additives such as crosslinkers, external catalysts, photoinitiators and stabilizers/process aids. The bodying component can be acrylic or non-acrylic.

First claim

What is claimed:

1. A cure in place adhesive comprising:
5-70 wt % of a bodying component comprising a pre-polymerized (meth)acrylic backbone base polymer having a molecular weight (Mw) of 5,000 to 1,000,000;
0-40 wt % of at least one structural diluent;
30-95 wt % of at least one radical addition diluent;
0-10.0 wt % curative;
0-10 wt % photoinitiator;
0-10 wt % photosensitizer; and
0-10 wt % stabilizer.

2. The adhesive of claim 1 wherein the pre-polymerized (meth)acrylic backbone base polymer has a Mw of 15,000 to 250,000.

3. The adhesive of claim 2 wherein the pre-polymerized (meth)acrylic backbone base polymer has a Mw of 15,000 to 100,000.

4. The adhesive of claim 1 wherein the cure in place adhesive is a pressure sensitive adhesive.

5. The adhesive of claim 1 wherein the bodying component is non-reactive with the radical addition diluent when the adhesive is exposed to a stimulus.

6. The adhesive of claim 5 wherein the stimulus is selected from the group consisting of radiation, heat, moisture, pressure, ultrasound, chemical exposure, and combinations thereof.

7. The adhesive of claim of claim 1 wherein the radical addition diluent is selected from the group consisting of epoxy acrylate monomer (ACE™ hydroxyl acrylate), isostearyl acrylate, heptadecyl acrylate, dicyclopentadiene acrylate, 3-ethyl-3-(methyl acrylate) oxetane (OXE-10), 3-ethyl-3-(methyl methacrylate) oxetane (OXE-30), 3,4-epoxycyclohexyl methyl methacrylate (S-100), acrylic macromer having a molecular weight (Mw) of less than 10,000 daltons, 2-acryloyloxypropyl phthalate (V2100), 1,2-cyclohexanedicarboxylic add, mono[1-methyl-2-[(1-oxo-2-propenyl)oxy]ethyl] ester (cycloaliphatic V2100), polyalkyl methacrylate (PAMA), alkoxylated tetrahydrofurfuryl (THF) acrylate of the following formula (1), hydroxyethyl acrylate of the following formula (2), phenoxyethylacrylate of the following formula (3), tetrahydrofurfuryl acrylate (THFA or THF acrylate) of the following formula (4), and urethane acrylates having a molecular weight (Mw) of less than 2000 daltons,

8. The adhesive of claim 1 exhibiting a subsequent thermoplastic adhesive state upon exposure to a stimulus.

9. The adhesive of claim 1 wherein the adhesive comprises 0.001-10.0 wt % curative.

10. The adhesive of claim 1 further comprising at least one structural diluent, wherein the structural diluent is selected from the group consisting of 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate (S-21), Bis[(3,4-epoxycyclohexyl)methyl]adipate (S-28), difunctional bisphenol A/epichlorohydrin derived liquid epoxy resin (Epon 828), Bisphenol A epoxy resin having a weight per epoxide of 235-263 g/eq as measured by ASTM D1652 (Epon 834), beta-(3,4-epoxycyclohexyl)ethyltrimethoxysilane (A-186), gamma-glycidoxypropyltrimethoxysilane (A-187), glycidyl ester of neodecanoic acid (EP40), isocyanate-functional urethane acrylate (Desmolux D100), isocyanate-bearing urethane acrylate (Desmolux D200), aliphatic polyisocyanate (low-viscosity hexamethylene diisocyanate (HDI) biuret) (Desmodur N3200), aliphatic polyisocyanate (hexamethylene diisocyanate (HDI) biuret) (Desmodur N100), aliphatic polyisocyanate (hexamethylene diisocyanate (HDI) trimer) (Desmodur N3300), poly(propylene oxide) (PPO) oligomer having a molecular weight (Mw) of less than 5,000 daltons, trimethylolpropane oxetane (TMPO), poly(ethylene oxide) (PEO) oligomer having a molecular weight (Mw) of less than 5,000 daltons, ethyl hexyl oxetane (2EH oxetane), difunctional oxetane, trimethylolpropane triacrylate (TMPTA) of the following formula (5), tripropyleneglycol diacrylate (TPGDA) of the following formula (6), ethoxylated bisphenol A diacrylate of the following formula (7) in which n+m=3, ethoxylated trimethylolpropane triacrylate of the following formula (8), bisphenol A diglycidyl ether diacrylate of the following formula (9), 1,2-cyclic ethers, 1,3-cyclic ethers, 1,4-cyclic ethers, anhydrides, lactones, lactams, cyclic ethers, siloxanes, oxazolines, oxalidines, and bismaleimides;

11. The adhesive of claim 1 wherein the (meth)acrylic backbone base polymer includes an acrylic block polymer.

12. The adhesive of claim 11 wherein the acrylic block polymer includes two reactive functional end segments and one non-reactive middle segment.

13. The adhesive of claim 12 wherein the non-reactive segment is non-reactive with the reactive functional group of the reactive segments.

14. The adhesive of claim 12 wherein the reactive segments include one or more monomers of the non-reactive segment.

15. The adhesive of claim 11 wherein the acrylic block polymer includes one reactive functional end segment and one non-reactive middle segment.

16. The adhesive of claim 15 wherein the non-reactive segment is non-reactive with the reactive functional group of the reactive segment.

17. The adhesive of claim 15 wherein the reactive segment includes one or more monomers of the non-reactive segment.

Assignees

• Avery Dennison Corp

Inventors

• Zajaczkowski Michael
• Waterman Michael T
• Heimbach Kyle R
• Bartholomew Eric L
• Miller Brandon S

Classifications

• C08F222/1025

  of aromatic dialcohols · CPC title

• C08F222/103

  of trialcohols, e.g. trimethylolpropane tri(meth)acrylate · CPC title

• C08F222/102

  of dialcohols, e.g. ethylene glycol di(meth)acrylate or 1,4-butanediol dimethacrylate · CPC title

• C08L33/00

  Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers · CPC title

• C09J133/064

  containing anhydride, COOH or COOM groups, with M being metal or onium-cation · CPC title