Method of manufacturing ceramic sintered body and ceramic sintered body

US10040116B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-10040116-B2
Application numberUS-201514907762-A
CountryUS
Kind codeB2
Filing dateFeb 12, 2015
Priority dateFeb 13, 2014
Publication dateAug 7, 2018
Grant dateAug 7, 2018

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

There is provided a manufacturing method including: forming a molded body element with a molding material containing a ceramic powder and a binder; forming a ceramic molded body by disposing at least one molded body element in a mold and then injecting a molding material containing a ceramic powder and a binder into the mold and graft molding a graft molded body element to the molded body element; and forming a ceramic sintered body by degreasing and sintering the ceramic molded body. A graft connecting surface of the molded body element to which the graft molded body element is graft molded is formed so as to have a surface roughness of 2 μm or more in terms of Ra.

First claim

Opening claim text (preview).

The invention claimed is: 1. A method of manufacturing a ceramic sintered body, comprising: forming a molded body element with a molding material containing a ceramic powder and a binder; forming a ceramic molded body by disposing the molded body element in an injection molding mold and then injecting a molding material containing a ceramic powder and a binder into a space within the injection molding mold and graft molding a graft molded body element to the molded body element; and forming the ceramic sintered body by degreasing and sintering the ceramic molded body, wherein a graft connecting surface of the molded body element to which the graft molded body element is graft molded is formed so as to have a surface roughness of 2 μm or more in terms of Ra, and the molded body element is previously increased in temperature to 5° C. or more lower than a melting point of the binder contained in the molded body element before the graft molded body element is graft molded. 2. The method of manufacturing the ceramic sintered body according to claim 1 , wherein the molded body element is previously increased in temperature to 32° C. or higher. 3. The method of manufacturing the ceramic sintered body according to claim 1 , applied to a method of manufacturing a ceramic core which is used for casting a turbine blade having a hollow structure and has a shape corresponding to the hollow structure of the turbine blade. 4. The method of manufacturing the ceramic sintered body according to claim 3 , wherein at least part of the molded body element is formed into a shape corresponding to the hollow structure of a blade portion of the turbine blade.

Assignees

Inventors

Classifications

  • Injection moulding · CPC title

  • Alkali metal oxides or oxide-forming salts thereof · CPC title

  • B22C9/24Primary

    for hollow articles · CPC title

  • Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina · CPC title

  • Flame, plasma or melting treatment · CPC title

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What does patent US10040116B2 cover?
There is provided a manufacturing method including: forming a molded body element with a molding material containing a ceramic powder and a binder; forming a ceramic molded body by disposing at least one molded body element in a mold and then injecting a molding material containing a ceramic powder and a binder into the mold and graft molding a graft molded body element to the molded body eleme…
Who is the assignee on this patent?
Hitachi Metals Ltd
What technology area does this patent fall under?
Primary CPC classification B22C9/24. Mapped technology areas include Operations & Transport.
When was this patent published?
Publication date Tue Aug 07 2018 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 1 related publication on this page (citations in our corpus or others sharing the same primary CPC).