Multilayer separation membrane

Patent metadata

Field	Value
Publication number	US-10040033-B2
Application number	US-201415103591-A
Country	US
Kind code	B2
Filing date	Nov 27, 2014
Priority date	Dec 13, 2013
Publication date	Aug 7, 2018
Grant date	Aug 7, 2018

Abstract

An object of the present invention is to provide a multilayer separation membrane having excellent performance on both removal of suspended solids in water and adsorptive removal of metal ions in water. A multilayer separation membrane of the present invention includes: a porous adsorption layer including substantially a polymer having chelating functional groups; and a porous clarification layer, and the porous clarification layer is disposed neater to a raw water-side than the porous adsorption layer.

First claim

The invention claimed is:

1. A multilayer separation membrane which has a raw water side for introduction of raw water, wherein the separation membrane comprises:
a porous adsorption layer comprising substantially a polymer having chelating functional groups which is distributed uniformly throughout; and
a porous clarification layer disposed nearer to the raw water side than the porous adsorption layer;

wherein
when elemental analysis on cross sections of the porous adsorption layer is performed by an energy-dispersive X-ray analysis, an average value X of atom counts (%) of atoms derived from the chelating functional groups and a standard deviation Y thereof satisfy the relationship X≥3Y; and
the separation membrane has a pure-water permeability of 0.10 m 3 /m 2 /hr to 10 m 3 /m 2 /hr under 50 kPa at 25° C., a rupture strength of 6 MPa or higher, and a rupture elongation of 10% or higher.

2. The multilayer separation membrane according to claim 1 , wherein an average pore diameter A of pores in the porous adsorption layer and an average pore diameter B at a surface of the porous clarification layer satisfy a relation A>B.

3. The multilayer separation membrane according to claim 1 , wherein the porous adsorption layer has a thickness of 10 μm to 500 μm.

4. The multilayer separation membrane according to claim 1 , wherein the atoms derived from the chelating functional groups are at least one selected from the group consisting of N, O, P, S, Na and K.

5. The multilayer separation membrane according to claim 1 , further comprising a supporting layer.

6. The multilayer separation membrane according to claim 1 , wherein the porous adsorption layer is a layer obtained in accordance with a thermally-induced phase separation method and/or a nonsolvent-induced phase separation method.

7. The multilayer separation membrane according to claim 1 , wherein the porous clarification layer is a layer obtained in accordance with a thermally-induced phase separation method and/or a nonsolvent-induced phase separation method.

Assignees

• Toray Industries

Inventors

• Hanakawa Masayuki
• Takada Koichi
• Tokuyama Takahiro
• Iwai Kenta

Classifications

• B32B2307/724

  Permeability to gases, adsorption · CPC title

• B01J20/28038

  Membranes or mats made from fibers or filaments · CPC title

• B01D69/08

  Hollow fibre membranes (manufacture of hollow fibres D01D5/24, D01F1/08) · CPC title

• C02F1/285

  using synthetic organic sorbents · CPC title

• B01D2325/12

  Adsorbents being present on the surface of the membranes or in the pores · CPC title